Hamworthy Trigon ST1 Manuel d'utilisation
Hamworthy Trigon
ST1 Dual Aspect / Field Solar Pump Station
Installation, Commissioning,
Operation & Service Instructions
IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT
Technical Enquiries
To supplement the detailed technical brochures, technical advice on the application and use of products in the Hamworthy
Heating range is available from our technical team in Poole and our accredited agents.
Site Assembly
Hamworthy offer a service of site assembly for many of our products where plant room access is restricted. Using our trained staff
we offer a higher quality of build and assurance of a boiler built and tested by the manufacturer.
Commissioning
Commissioning of equipment by our own engineers, accredited agents or specialist sub-contractors will ensure the equipment is
operating safely and efciently.
Service Contracts
Regular routine servicing of equipment by Hamworthy service engineers inspects the safety and integrity of the plant, reducing the
risk of failure and improving performance and efciency. Service contracts enable you to plan and budget more efciently.
Breakdown service, repair, replacement
Hamworthy provide a rapid response breakdown, repair or replacement service through head ofce at Poole and accredited
agents throughout the UK.
Spare Parts
We offer a comprehensive range of spare parts, providing replacement parts for both current and discontinued products. Delivery
options are available to suit you. Please refer to our website for more details.
Customer After Sales Services
HAMWORTHY HEATING LTD Page
TRIGON SOLAR THERMAL 500001282/A
1
i
NOTE: THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEFORE
INSTALLING, COMMISSIONING, OPERATING OR SERVICING THIS EQUIPMENT.
THE TRIGON ST1 DUAL ASPECT / FIELD SOLAR PUMP STATION COMPLIES WITH ALL RELEVANT EUROPEAN DIRECTIVES.
PUBLICATION NO. 500001282
ISSUE ‘A’
JUNE 2013
Hamworthy Trigon
ST1 Dual Aspect / Field Solar Pump Station
Installation, Commissioning,
Operation & Service Instructions
0DNO0202 Installation-Operation Dual Pump Station With ST1 1/20
HAMWORTHY TRIGON
INSTALLATION AND
OPERATION MANUAL
DUAL PUMP STATION FOR USE WITH
SOLAR PUMP STATION ST1
Dual pump station for
installations with two collector fields
Customer Service Centre
Hamworthy Heating Limited
Fleets Corner, Poole,
Dorset BH17 0HH l
1 General information
2/20 Installation-Operation Extension Station ST1 TOP - Copyright by Hamworthy 0DNO0202
Contents
1General information ............................................................................................................. 3
1.1 About these instructions ................................................................................................. 3
1.2 About this product .......................................................................................................... 3
1.3 Designated use .............................................................................................................. 3
2Safety instructions ............................................................................................................... 4
3Assembly and installation [specialist] .................................................................................. 5
3.1 Assembly for installations with two collector fields ......................................................... 6
4Commissioning [specialist] .................................................................................................. 8
4.1 Flushing and filling the solar circuit ................................................................................ 9
4.2 Preparations before flushing ........................................................................................ 11
4.3 Flushing and filling ....................................................................................................... 11
Flushing and filling for installations with two collector fields ................................................... 12
4.4 Setting the solar system ............................................................................................... 14
5Maintenance [specialist] .................................................................................................... 15
5.1 Draining the solar system ............................................................................................ 15
6Technical data ................................................................................................................... 16
6.1 Pressure drop characteristics ...................................................................................... 16
6.2 Spare parts [specialist] ................................................................................................. 17
1 General information
0DNO0202 Installation-Operation Extension Station ST1 TOP - Copyright by Hamworthy 3/20
1General information
1.1 About these instructions
These instructions describe the installation, commissioning, function and operation of the
Solerio Transfert ST1 TOP.
The chapters called [specialist] are intended for specialists only. For other components of the
solar thermal system such as collectors, storage tanks, expansion tanks and controllers please
observe the instructions of the corresponding manufacturer.
1.2 About this product
The solar station is a premounted group of valves and fittings checked for leakage used to
circulate the solar fluid in the solar circuit. It may only be used in connection with a solar station
including safety devices. The station is mounted on a wall bracket and fixed with clips. It
contains important fittings and safety devices for the operation of the installation:
•Ball valve
•Check valve
•Thermometer
•Flowmeter to display the flow rate
•Ball valve to restrict the flow rate
•Flush and fill valve with hose connector
1.3 Designated use
The solar station may only be used as a pump station in the solar circuit taking into
consideration the technical limit values indicated in these instructions. Due to its design the
station must be mounted and operated as described in these instructions!
Improper usage excludes any liability claims.
2 Safety instructions
4/20 Installation-Operation Extension Station ST1 TOP - Copyright by Hamworthy 0DNO0202
2Safety instructions
The installation and commissioning as well as the connection of electrical components require
technical knowledge commensurate with a recognised vocational qualification as a fitter for
plumbing, heating and air conditioning technology, or a profession requiring a comparable level
of knowledge [specialist]. The following must be observed during installation and
commissioning:
•Relevant local and national regulations
•Accident prevention regulations of the professional association
•Instructions and safety instructions mentioned in this manual
Danger: danger of scalding due to vapour escape!
With pressure relief valves there is risk of scalding due to vapour escape.
During installation, check the local conditions and if a discharge line must
be connected to the safety group. Observe the instructions regarding the
pressure relief valve.
Attention: material damage due to high temperatures!
Install the solar station at a sufficient distance from the collector field,
since the solar fluid may be very hot near the collector. It may be
necessary to install an intermediate tank in order to protect the expansion
tank.
Notice: material damage due to mineral oils!
It is imperative to avoid that the EPDM sealing elements of the station get in
contact with substances containing mineral oils. Mineral oil products cause
lasting damage to the material, whereby its sealant properties are lost.
If necessary, ask the manufacturer whether the solar fluid, greases or
installation aids contain mineral oils.
We do not assume liability nor provide warranty for damage to property
resulting from sealants damaged in this way.
3 Assembly and installation [specialist]
0DNO0202 Installation-Operation Extension Station ST1 TOP - Copyright by Hamworthy 5/20
3Assembly and installation [specialist]
1. Take off the front shell of the solar station.
2. To remove the solar station from the mounting plate,
push the clips upwards using a screwdriver. The
station can then be pulled forwards (after
disconnecting the tubes!).
3. Screw off the safety group [5.2] of the ST1 TOP.
4. Mount this safety group to the ball valve [5.1] of the
extension station.
3 Assembly and installation [specialist]
6/20 Installation-Operation Extension Station ST1 TOP - Copyright by Hamworthy 0DNO0202
3.1 Assembly for installations with two collector fields
1. Screw the connecting piece [7] to the flowmeter
[6.2] of the extension station.
2. Unscrew the fill and drain valve of the flowmeter
[4.2] in the ST1 Top. Plug the outlet [4.3] with the
enclosed ½" plug.
3. Dismount the flowmeter of the 2-line station [4.2]
and screw it to the connecting piece.
4. Centre the Flowmeter [4.2I6.2] and tighten the
counter nuts.
5. Mount the insulating front shell of the extension
station. To do this, you must cut out the insulation
at the connecting piece.
6.Mount the reducer to the outlet of the return ball
valve [3.1] of the ST1 Top.
7. Screw the fill and drain valve dismounted before
into this reducer.
8. Centre the fill and drain valve and tighten the
counter nuts.
9. Mount the extension station with the flowmeter
[4.2] below the pump of the ST1 TOP and tighten
the screw connections manually.
10. Copy the mounting holes of the solar station (see
figure on the left) to the mounting surface.
11. Drill the holes and mount the solar station to the
wall with the enclosed wall plugs and screws.
3 Assembly and installation [specialist]
0DNO0202 Installation-Operation Extension Station ST1 TOP - Copyright by Hamworthy 7/20
12. Connect the solar station to the system:
① flow collector fields
② flow storage tank
③ return collector field 1
④ return storage tank
⑤ return collector field 2
All screw connections have ¾" internal threads. Use a
Teflon joint or use a sealing material resistant to high
temperatures.
13. Connect the pipe for the expansion tank below the
pressure gauge [5.4] and fix the bracket for the
expansion tank.
Optionally available!
14. Pressurise the expansion tank as specified by the
manufacturer and connect the expansion tank.
15. Mount the shut-off valve with integrated flush valve
so that you can check the pressure of the expansion
tank when servicing the system.
16. Check all screw connections and tighten them if
necessary.
The assembly of the solar station is completed and you
can put the station into operation.
Autres manuels pour Trigon ST1
1
Table des matières
Autres manuels Hamworthy Pompe à eau
Manuels Pompe à eau populaires d'autres marques
Sykes AmeriPumps
Sykes AmeriPumps GP100M Guide de dépannage
DUROMAX
DUROMAX XP WX Series Manuel utilisateur
BRINKMANN PUMPS
BRINKMANN PUMPS SBF550 Manuel utilisateur
Franklin Electric
Franklin Electric IPS Manuel utilisateur
Xylem
Xylem e-1532 Series Manuel utilisateur
Milton Roy
Milton Roy PRIMEROYAL Manuel utilisateur