HAKO Sweepmaster B500 Manuel utilisateur

Instruction manual

Sweepmaster B500 (6258.20)

Introduction

Preface

Dear customer,

We hope that the excellent qualities of

the machine justify the faith you have

shown in us by purchasing the product.

In order to ensure that you can work

with the machine safely, please read

the chapter on safety before starting it

up.

Your safety, and that of others, is de-

pendent on your ability to control the

machine. Therefore, read the operating

manualthoroughly before operatingthe

machine for the first time.

The operating manual contains all the

important information you need to oper-

ate, maintain and service the machine.

Sectionsofthisoperatingmanualwhich

arerelevanttosafetyaremarkedbythe

hazard label.

Ifyouhaveanyquestions withregard to

the machine or operating manual, you

can contact your Hako service partner

at any time.

We would like to emphasize that no le-

gal claims can be asserted in respect of

any work described in this manual.

Please pay attention that only original

spare parts are used for any necessary

maintenance and repair work. Only

originalsparepartscanguaranteelong,

reliable equipment operation. We re-

serve the right to make technical im-

provements.

Valid from: April 2014

Hako GmbH

D-23843 Bad Oldesloe

Hamburger Str. 209-239

Telephone +49 4531 806-0

Intended use

The Sweepmaster B500 is a sweeping

machine conceived exclusively for

sweeping up dry and wet refuse from

areas such as production plants, ware-

houses, car parks and pedestrian pre-

cincts. In addition, the Sweepmaster

B500 can also be used to remove dry

dirtfromcarpets.Anyusebeyondthisis

regarded as improper use. The manu-

facturer is not considered liable for any

damage resulting from improper use;

the user is solely responsible for all the

risks. Intended use also includes main-

taining and observing the operating,

maintenance and repair conditions pre-

scribed by the manufacturer.

The Sweepmaster B500 may only be

operated, serviced and repaired by per-

sonnel who are familiar with the work in-

volved and are aware of the risks. The

applicable accident prevention laws

must be observed and any generally

accepted health and safety directives

must be maintained. The manufacturer

is not deemed liable for any damage re-

sulting from unauthorized modifications

to the machine.

Introduction

Information on the warranty

As a fundamental rule, the regulations

in the purchase agreement apply.

There are no rights to claims for com-

pensation under the terms of warranty

whenthedamageis a result offailure to

observe the stipulations concerning

serviceandmaintenance.Maintenance

work must be completed by an autho-

rized Hako service center and con-

firmed in the “maintenance logbook”;

this serves as proof of rights to claims

under the terms of warranty. 

The following are excluded from the

termsofwarranty:normalwearandtear

and damage caused by overuse, fuses,

improper handling or unauthorized

modifications. Claims under the terms

of warranty are also annulled when

damage occurs to the machine as the

result of the use of parts and accesso-

ries not explicitly approved by us or to

the failure to observe maintenance pro-

cedures.

Acceptance of the machine

Inspect the vehicle immediately on de-

livery for signs of transport damage.

These will be replaced when the dam-

age is immediately confirmed by the

haulage contractor and the damage re-

port is sent to our authorized sales part-

ner together with the consignment note.

Introduction

Table of content

Introduction . . . . . . . . . . . . . 2

Preface. . . . . . . . . . . . . . . . . . 2

Intended use . . . . . . . . . . . . . 2

Information on the warranty . . 3

Handover of the machine. . . . 3

1 Safety Information . . . . . . . . 5

1.1 Safety and warning symbols . 5

1.2 General information . . . . . . . . 6

1.3 Operating information. . . . . . . 6

1.4 Maintenance information . . . . 6

1.5 Particular risks . . . . . . . . . . . . 7

1.6 Environmental protection . . . . 8

1.7 Labels on the machine. . . . . . 9

2 Starting Up . . . . . . . . . . . . . 11

2.1 Unpacking and assembling . 11

2.2 Instruction. . . . . . . . . . . . . . . 11

2.3 Initial battery charge. . . . . . . 11

2.4 Prior to starting up . . . . . . . . 12

2.5 Operation . . . . . . . . . . . . . . . 12

2.6 Stopping the machine . . . . . 12

2.7 After completing work. . . . . . 12

3 Operation . . . . . . . . . . . . . . 13

3.1 Method of operation. . . . . . . 13

3.2 Operating and indicator 

elements. . . . . . . . . . . . . . . . 14

3.2.1 Operating panel . . . . . . . . . . 14

3.2.2 Operating elements on the

machine . . . . . . . . . . . . . . . . 16

4 Technical Data . . . . . . . . . . 18

5 Maintenance and 

Service . . . . . . . . . . . . . . . . 20

5.1 Hako system maintenance. . 20

5.2 Proof of Maintenance . . . . . 21

5.3 Maintenance Plan . . . . . . . . 22

5.4 Battery system . . . . . . . . . . . 26

5.4.1 Charging batteries . . . . . . . . 27

5.4.2 Total discharge signal 

transducer (TSG) . . . . . . . . . 27

5.4.3 Servicing the driving

batteries . . . . . . . . . . . . . . . . 27

5.4.4 Removing the batteries . . . . 27

5.4.5 Inserting the batteries. . . . . . 27

5.4.6 Disposing of batteries. . . . . . 27

5.5 Side brushes . . . . . . . . . . . . 28

5.5.1 Changing the side brush . . . 29

5.5.2 Setting the sweeping pattern 29

5.6 Rotary brush. . . . . . . . . . . . . 30

5.6.1 Cleaning the brush space . . 31

5.6.2 Changing the rotary brush . . 31

5.6.3 Setting the sweeping pattern 31

5.6.4 Changing the sealing strips . 31

5.6.5 Changing the timing belt . . . 31

5.7 Dust vacuum . . . . . . . . . . . . 32

5.7.1 Cleaning the filter. . . . . . . . . 33

5.7.2 Changing the filter . . . . . . . . 33

5.8 Sweepings container . . . . . . 34

5.8.1 Emptying the sweepings con-

tainer . . . . . . . . . . . . . . . . . . 35

5.8.2 Changing the seal . . . . . . . . 35

EC-Declaration of 

Conformity........................... 37

Safety information

1 Safety information

1.1 Safety and Warning Symbols

All paragraphs in this manual referring

to your personal safety, the safety of

your machine and the environment pro-

tection are attributed one of the follow-

ing warning symbols:

Symbol Hazardous for ... Description

Safety Provisions persons and goods Safety Provisions in dangerous situation caused by

misuse inaccurate adherence of instructions or pre-

scribed work routine.

CAUTION the machine important information on handling the machine in

order to maintain operability.

Ecological hazard the environment due to use of substances representing an inherent

danger to health of environment

Safety information

1.2 General information

• In addition to the information provid-

ed in this operating manual, all the

legally applicable health and safety

provisions must be observed.

• Before starting up the machine for

the first time, read the operating

manualsuppliedwithitthoroughlyas

well as any separate manuals pro-

vided with additional or attachment

devices and observe all the informa-

tion during work.

• The equipment may only be operat-

ed, serviced and repaired by person-

nel trained by Hako technical

experts.

• Particular attention should be paid to

the information regarding safety.

Technical expertise is the key to pre-

venting errors when operating the

machine and ensuring trouble-free

operation.

• The operating manual must always

be kept at the operating location of

the machine and, as a result, should

kept in a safe place on the equip-

ment.

• Iftheequipment issoldorrentedout,

these documents should be trans-

ferred to the new owner/operator.

The transfer should be confirmed!

• The warning labels attached to the

machine provided important informa-

tion concerning safe operation. Illeg-

ible or missing labels must be

replaced by new ones.

• For reasons of safety, always use

original spare parts.

1.3 Operating information

• Before starting the machine up for

the first time, the battery to be used

must be fully charged, properly, by

implementing the initial battery

charge routine. Please pay attention

to the operating manual provided

with the charging unit as well as the

manual from the battery manufactur-

er. Hako assumes no liability for

damage to the battery caused by a

fault when the battery is charged for

the first time.

• Check the operational safety of the

machine each time before starting it

up! Clear any faults immediately!

• Before starting work, the operator

must be fully familiar with all adjust-

ment, operating and control ele-

ments as well as their respective

function! It is too late to do this when

the machine is actually in operation!

• Always wear heavy duty, non-slip

footwear when working with the ma-

chine.

• The machine may only be used on

those surfaces which have been ap-

proved by the contractor or person

appointed by him.

• When using the machine, it is essen-

tial to pay attention to third parties,

especially children.

• Accelerate the machine immediately

after switching on the brush head

drive,otherwise imprintsofthe brush

could be produced.

• The machine is not suitable for clear-

ing up hazardous, inflammable or

explosive fluids, dust or substances.

• It is forbidden to use the machine in

potentially explosive atmospheres.

• The side brush must be raised in or-

der to transport the machine.

• Themachinehasbeenconceivedfor

use on level surfaces with a maxi-

mum gradient of 2%.

Safety information

1.4 Maintenance information

• Operating personnel must complete

the necessary daily and weekly

maintenance work. All other mainte-

nance work must be completed at

your local Hako service center.

• The maintenance work and mainte-

nance intervals prescribed in the op-

erating manual must be adhered to.

• Suitable tools must be used for

cleaning and maintenance work.

• Themachinemustbeinspected bya

recognized technical expert in re-

spect of operational safety, within

the terms of the applicable accident

prevention laws, at reasonable inter-

vals (we recommend at least once a

year) and following modification or

repairs .

• Spare parts must comply with the

minimum technical requirements

stipulated by the manufacturer! This

is ensured by the use of original

spare parts.

• The machine must be switched off

prior to cleaning or servicing it or to

replacing parts. The drive bar must

be out of operation!

• Always disconnect the battery plug

before starting any work on the elec-

trical installation.

• When working in the area of the

raised hood, it must be hinged open

fully to prevent it being knocked shut

or further open and down uninten-

tionally.

• It is not permitted to clean the ma-

chine with a pressure washer or

steam blaster.

• It is not permitted to use aggressive

and corrosive cleaning agents.

• Allow the machine to dry after being

cleaned, e.g. over the weekend.

• Only start the machine up when all

the safety equipment has been in-

stalled and brought to its protecting

position.

1.5 Particular risks

Electronics

• Inthecaseof defects in theelectrical

installation, switch the machine off

immediately and clear the fault.

• Work on the electrical equipment

may only be carried out by electri-

cians who have received the neces-

sary training and in accordance with

the electrical engineering regula-

tions.

• The machine's electrical equipment

must be inspected/checked at regu-

lar intervals. Defects, such as loose

connections and cable damage,

must be rectified immediately.

Safety information

Batteries

• Observe the information in the oper-

ating manual provided by the battery

manufacturer.

• It is possible that sparking will occur

when connecting the batteries.

• Batteries may only be handled and

changed by properly skilled mainte-

nance personnel.

• The machine has been set up for op-

eration using maintenance-free bat-

teries. If other battery types are

used,themachinemustbe set upfor

usewith thembyanauthorizedHako

service center.

• Never lay any metallic objects or

tools on batteries - risk of short cir-

cuit!

• For further safety information, refer

to supplementary sheet 88-60-2556

- notes on driving batteries.

1.6 Environmental protection

• A certain factual expertise is re-

quired in order to use substances

which could represent a risk to

health and the environment.

• Observe the applicable laws and lo-

cal regulations when disposing of

waste.

• Used batteries with the recycling

symbol contain reusable commodi-

ties. In accordance with symbol with

the crossed out bin, these batteries

must not be disposed of in domestic

waste. The return and recycling of

batteries must be agreed on with Ha-

ko's authorized dealers in accor-

dance with § 8 BattV (Battery

Directive)!

Safety information

1.7 Labels on the machine

The following safety and warning labels

are attached to the machine where eas-

ily legible. Missing or illegible labels

must be replaced immediately.

Company logo (Fig. 1/1)

Rating plate (Fig. 1/2)

Filter shaker (Fig. 1/3)

Read and observe the operating 

manual (Fig. 1/4)

Maximum permissible gradient 

(Fig. 1/5)

Wear compensator for side brush 

(Fig. 1/6)

Wear compensator for rotary brush

(Fig. 1/7)

Safety information

Fig.1

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