Hainbuch TESTit Manuel utilisateur
Installation manual
Clamping force tester TESTit
Clamping force tester TESTit
Table of contents
1 General....................................................................................................................4
1.1 Information about this manual........................................................................4
1.2 Explanation of symbols..................................................................................4
1.3 imitations of liability.......................................................................................5
1.4 Max. RPM.......................................................................................................6
1.5 Copyright........................................................................................................6
1.6 Scope of delivery............................................................................................6
1.7 Warranty terms...............................................................................................7
1.8 CFK.................................................................................................................7
2 Safety......................................................................................................................8
2.1 Responsibility of the customer.......................................................................8
2.2 Personnel requirements.................................................................................8
2.3 Intended use.................................................................................................10
2.4 Personal protective equipment.....................................................................11
2.5 Environmental protection..............................................................................12
3 Technical data.......................................................................................................13
3.1 General Information......................................................................................13
3.2 Operating conditions.....................................................................................14
3.3 Type designation..........................................................................................14
4 Structure and function...........................................................................................15
4.1 Overview.......................................................................................................15
4.1.1 O.D. clamping.....................................................................................15
4.1.2 I.D. clamping......................................................................................15
4.2 Brief description............................................................................................16
4.3 Functional description..................................................................................17
4.4 Accessories..................................................................................................18
4.4.1 Tablet.................................................................................................18
4.4.2 Measuring head.................................................................................18
4.4.3 USB charging cable...........................................................................18
4.4.4 USB charging device..........................................................................18
5 Transporting, packaging and storing....................................................................19
5.1 Transport inspection.....................................................................................19
5.2 Storing..........................................................................................................19
6 Connection............................................................................................................20
6.1 Starting the software.....................................................................................20
6.2 Measuring head............................................................................................21
6.2.1 Display................................................................................................21
6.2.2 Connectors.........................................................................................21
6.2.3 Conversion of the measuring head....................................................22
7 Measuring.............................................................................................................24
7.1 Precondition..................................................................................................24
7.2 Possible application......................................................................................25
2Order Hotline +49 7144.907-333
Clamping force tester TESTit
7.2.1 I. D. clamping.....................................................................................25
7.2.2 O. D. clamping....................................................................................25
7.3 Settings.........................................................................................................26
7.3.1 oad existing measuring head...........................................................26
7.3.2 Search and safe a new measuring head...........................................27
7.3.3 Number of clamping positions [only with size 32 and 65]..................28
7.3.4 Edit the user.......................................................................................30
7.3.5 Edit the machine................................................................................31
7.3.6 Edit language.....................................................................................32
7.3.7 Printer settings...................................................................................33
7.4 Measuring process.......................................................................................34
7.5 Saving measurements..................................................................................36
8 Maintenance / Service..........................................................................................38
8.1 Subsequent storage of the clamping device................................................38
8.2 Cleaning........................................................................................................38
8.3 Annual factory calibration.............................................................................39
8.4 Disposal........................................................................................................41
9 Trouble shooting...................................................................................................42
9.1 Safety............................................................................................................42
9.2 Trouble shooting table..................................................................................43
10 Appendix...............................................................................................................44
10.1 Service Hotline.............................................................................................44
10.2 Representatives............................................................................................44
10.2.1Europe................................................................................................44
10.2.2America..............................................................................................47
10.2.3Asia....................................................................................................47
10.2.4Australia.............................................................................................48
10.2.5Africa..................................................................................................48
Index..............................................................................................................................49
»Translation of original installation manual«
Order Hotline +49 7144.907-333 3
Clamping force tester TESTit – General
1 General
1.1 Information about this manual
This manual enables safe and efficient handling of the
product.
The manual is a component of the product and must be
kept in the immediate vicinity of the product where it is
accessible for personnel at all times. Personnel must
have carefully read and understood this manual prior to
starting all tasks. The basic prerequisite for safe work
is compliance with all the safety instructions and han-
dling instructions in this manual.
Illustrations in this manual are provided for a basic un-
derstanding and may deviate from the actual model of
the product.
It is assumed that the reader is familiar with standard
procedures, such as cleaning the mounting surfaces.
1.2 Explanation of s mbols
Safet instructions Safety instructions are indicated by symbols in this
operating manual. The safety instructions are intro-
duced by signal words that express the scope of the
hazard.
The safety instructions must be strictly adhered to.
You must act prudently to prevent accidents, personal
injury, and material damage.
DANGER
… indicates an imminent dangerous situation
than can result in death or serious injury if it is
not avoided.
WARNING
… indicates a possible dangerous situation
that can result in death or serious injury if it is
not avoided.
CAUTION
… indicates a possible dangerous situation
that can result in minor or light injury if it es not
avoided.
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Clamping force tester TESTit – General
NOTE
… indicates a possible dangerous situation
that can result in material damage if it is not
avoided.
Tips and recommen-
dations
… indicates useful tips and recommendations,
as well as information for efficient and trou-
ble-free operation.
1.3 Limitations of liabilit
All information and instructions in this operating manual
have been provided under due consideration of appli-
cable standards and regulations, the current state of
technology, as well as our many years of experience.
The manufacturer assumes no liability for damage due
to:
Failure to follow the instructions in the manual
Non-intended use
Deployment of untrained personnel
Unauthorized conversions
Technical changes
Use of non-approved spare parts
The actual scope of delivery can vary from the expla-
nations and graphic representations provided in this
manual in the case of special versions, if supplemental
order options are desired, or on the basis of the latest
technical changes.
The agreed obligations in the delivery contract, the
general terms and conditions, as well as delivery condi-
tions of the manufacturer, and the statutory regulations
valid at the time the contract was concluded, apply.
Order Hotline +49 7144.907-333 5
Clamping force tester TESTit – General
1.4 Max. RPM
The maximum allowed RPM for using the TESTit see
technical data.
1.5 Cop right
This manual is protected by copyright and is provided
exclusively for internal purposes.
Delivery of the operating manual to third parties, dupli-
cation in any form – including excerpts – as well as ex-
ploitation and/or communication of the content, are not
permitted [except for internal use] without written ap-
proval from the manufacturer.
Actions to the contrary make damage compensation
mandatory. We reserve the right to enforce additional
claims.
1.6 Scope of deliver
In scope of delivery of the TESTit starter set:
1 Tablet
1 Measuring head
with service pass and test protocol
1 USB charging cable
1 USB charger / AC adapter
1 Storage case
In scope of delivery of the TESTit measuring head:
1 Measuring head
with service pass and test protocol
1 USB charging cable
6Order Hotline +49 7144.907-333
Clamping force tester TESTit – General
1.7 Warrant terms
The warranty terms are included in the manufacturer's
terms and conditions.
NOTE!
The software is pre-installed on the netbook [in
scope of delivery].
Any system change or external influence such
as
Installing of additional software
Software updates
Connection with external devices and/or net-
work
may influence or even destroy the TESTit soft-
ware and therefor it is prohibited.
The warranty for the TESTit is 1 year from delivery!
HAINBUCH assumes no responsibility for data loss
on the netbook!
1.8 CFK
In case of visible damage or visible wear of the
carbon parts:
Further processing only after consultation
with HAINBUCH.
Order Hotline +49 7144.907-333 7
Clamping force tester TESTit – Safet
2 Safet
This section provides an overview o fall the important
safety aspects for optimal protection of personnel, as
well as for safe and trouble-free operation.
2.1 Responsibilit of the customer
The device is used in industrial applications. Conse-
quently the owner of the device is subject to legal in-
dustrial safety obligations.
In addition to the safety instruction in this manual,
generally valid safety and accident protection guide-
lines, and environmental protection guidelines must
be adhered to and complied with for the area of im-
plementation of the device.
NOTE!
Always keep this manual next to the measuring
device TESTit.
The manual must always be handy!
2.2 Personnel requirements
WARNING!
Danger of injur due to insufficient qualifi-
cation!
Improper handling of the clamping device can
cause serious injury or material damage.
Only have activities performed by personnel
who are qualified to perform these activities.
The following qualifications are cited in the operating
manual for the various activity areas.
Specialized personnel
are personnel who due to their specialized training,
skills, and experience, as well as knowledge of the
applicable regulations, are capable of executing the
tasks assigned to them and of recognizing and
avoiding possible hazards on their own.
H draulic specialist
The hydraulic specialist has been trained for the
particular task area in which he is active and is fa-
miliar with the relevant standards and regulations.
Due to his specialized training and experience the
hydraulic specialist can perform tasks on hydraulic
8Order Hotline +49 7144.907-333
Clamping force tester TESTit – Safet
equipment and recognize and avoid possible dan-
gers on his own.
Electric specialist
The electric specialist has been trained for the par-
ticular task area in which he is active and is familiar
with the relevant standards and regulations.
Due to his specialized training and experience the
electric specialist can perform tasks on electric
equipment and recognize and avoid possible dan-
gers on his own.
Only persons from whom it can be expected that they
reliably execute their work are considered as person-
nel. Persons whose capability to react is impaired, for
instance through drugs, alcohol, or medication, are
not approved.
Comply with age-specific and job-specific regula-
tions that are applicable at the installation site when
selecting personnel.
Unauthorized
persons
WARNING!
Danger to unauthorized persons!
Unauthorized persons that do not meet the re-
quirements described here do not know the
dangers in the work area.
Keep away unauthorized persons from work-
ing area.
If in doubt, address these persons to leave
the working area.
Stop working as long as unauthorized per-
sons stay in the working area
Order Hotline +49 7144.907-333 9
Clamping force tester TESTit – Safet
2.3 Intended use
The measuring device TESTit is designed for using
with a clamping device assembled in a machine tool.
The product should only be used and cleaned by in-
structed, specialized personnel.
Intended use also includes compliance with all the in-
structions in this manual.
Any use that extends beyond the intended use, or any
other use of the TESTit is considered to be misuse
and can cause dangerous situations.
WARNING!
Danger due to misuse!
Misuse of the TESTit can cause dangerous sit-
uations.
Particularly refrain from the following uses of
the clamping device:
Use in machine tools with technical data oth-
er than that specified on the TESTit.
Claims of any type due to damage arising from non-
intended use are excluded.
WARNING!
The use of a measuring head with inserted
charging cable can cause serious personal in-
jury and property damage.
During any use of the measuring head the
charging cable must always be taken off!
10 Order Hotline +49 7144.907-333
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