Grillo PK 1000 Guide de l'utilisateur
02236
EDITION 2007
PK 1000
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GRILLO SERIE PK 1000
Dear customer,
Thank you for choosing our PK 1000; we are sure that your new machine’s performance will meet
your requirements in full.
To ensure optimum service and maintenance of its qualities over time, read this manual carefully
and follow its instructions. This will give you the best results and protect your investment. Please
keep this manual, which must always accompany the machine.
CAUTION! Before starting the engine, read this carefully.
The following warnings are very important in ensuring safety!
SAFETY REGULATIONS
Caution is the best way for preventing accidents!
We urge you to read carefully the following regulations for use of the machine before
starting working.
Improper use of the machine and its equipment may cause damage; to reduce this risk, read the
following precautions carefully.
1) Read the whole of this manual before starting the machine or putting it in motion.
2) Pay special attention to the safety warnings and labels.
3) Never load weights in excess of the approved capacity – total weight fully loaded 3500 kg.
4) Before other people are allowed to use the machine they must first be informed about the
safety regulations and how to use the vehicle.
5) Before starting the engine, make sure that nobody is nearby, particularly that there are no child
around.
6) Check for people and obstacles before putting the vehicle in motion.
7) Never carry passengers on the machine, next to the driver over the allowed limit.
8) Never use the machine when tired and do not drink alcohol.
9) Secure the load properly with the hooks provided.
10) Before starting work, put on suitable working clothes, gloves and heavy footwear.
11) Before getting off the machine, switch off the engine, remove the ignition key and engage the
parking brake.
12) Travel at low speed over loose ground.
13) Never allow the machine to be used by anyone under 18 years of age.
14) Never reverse with the engine at high throttle.
15) Load the body tidily and evenly.
16) Never load heavy weights in the back of the body or on one side, since a great deal of stability
safety is lost.
17) Never keep the engine running indoors; you may inhale poisonous gases.
18) Always switch off the engine before filling up with fuel, keep away from sparks or flames and do
not smoke.
19) Avoid fuel spills and after filling the tank clean all spills before starting the engine.
20) Never use the vehicle close to ditches or banks which may give way under its weights,
particularly when the ground is loose or wet.
21) Do not turn sharply when going downhill.
22) Never tamper with or deactivate the safety devices.
23) If you have children, hide the ignition keys when you are not using the machine.
24) Never make any adjustments or do any cleaning with the engine running.
25) Never have anyone checking the machine while you are sitting in the driving seat with
running engine.
26) The user is always responsible for injury or damage to third parties.
27) Any improper uses cause the machine to become null and void and the constructor will decline
any liability.
28) Always use original Grillo spare parts.
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DESCRIPTION
The Grillo PK 1000 is a 4-wheel drive vehicle powered by a 4-stroke, water-cooled Diesel engine.
The precise weight distribution provides the maximum stability, while maintenance is reduced to
just a few simple operations.
TECHNICAL DATA with 10.0/75 – 12 wheels
MODEL: wheeled transporter
ENGINE: Lombardini FOCS 1404 Diesel 1372 c.c. 37 HP (27,2 kW), 4 cylinders liquid
cooled.
Kubota 1105 diesel 3 cylinders liquid cooled–3200 rpm – 21 kW, 28 HP.
Lombardini 12LD477 Diesel 2 cylinders air-cooled– 3.200 rpm – 20 HP
(15kW).
STARTING: electric 12V.
CLUTCH: dry, one-plate with pedal control.
GEARBOX: synchronized, 10 gears, 8 forward + 2 reverse.
SPEED (wheels 10.0/80-12: I 2.7 Km/h – II 4.7 Km/h – III 7.2 Km/h – IV 9.9 Km/h – V10.8 Km/h –
VI 18.9 Km/h – VII 28.9 Km/h – VIII 40 Km/h – I REVERSE 2.8 Km/h – II REVERSE 11.2 Km/h.
WHEELS: pneumatic tractor 10.0/80-12 (6 PR), 10.0/75–15,3 (10 PR); garden 26x12.00/12
(8 PR).
DIFFERENTIAL: on both axles with locking on the rear axle.
FRONT AXLE: steering.
STEERING: hydraulic.
SEATS: sprung and adjustable.
TRACTION: 4 driving wheels with disengageable front wheels
SERVICE BRAKE: hydraulic, acting on the four wheels
EMERGENCY AND PARKING BRAKE: mechanic, acting on the rear wheels.
LOAD BED: three-sided tipping, hydraulic
DRIVER’S PROTECTING GRILL: on front sideboard.
LOAD CAPACITY: max. 1750 kg with 10.0/75 – 15,3 wheels.
MACHINE’S DIMENSIONS: length 4000 hooks included, width 1500, height 2320, distance
between axles 1800, track 1220.
WEIGHT: 1750 KG max with 10.0/75-15,3 wheels (10 PR).
ATTACHMENTS: driver’s protecting cab, 540 rpm PTO.
N.B. TYPE APPROVAL IN PROGRESS, PROVISIONAL DATA.
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IDENTIFICATION
The vehicle’s serial number is punched on the nameplate on the right-hand longitudinal member of
the chassis and on the gearbox nameplate.
SPARE PARTS
We recommended using only original GRILLO spare parts.
PUTTING THE MACHINE INTO SERVICE
1) Make sure the machine is complete and that it has not suffered any damage during transit.
2) Check the levels of the engine oil, the gearbox oil and the radiator liquid.
3) Check the tyre pressures:
10,0 / 75 – 15,3 10PR (5,3 bar)
10,0 / 80 – 12 6PR (2,6 bar)
26 x 12.00 / 12 8PR (2,7 bar)
4) Check the battery voltage, it must not be less than 12 Volts; recharge if necessary.
If a dry battery has been supplied with separate acid, to put the machine into service proceed
as follows:
1) Pour in the acid and wait 2 hours;
2) Charge the battery with a charger set to 12 Volts on a slow charge for 2 hours.
Caution, if this procedure is not observed this could lead to the battery deteriorating and the
acid leaking out during work.
IMPORTANT!!! When fitting the battery be careful not to reverse the poles. Do not start the
engine if the battery is disconnected.
BATTERY – CAUTION!
The gas released by the battery is explosive, so keep it away from naked flames or sparks. Check
the level of the liquid at regular intervals and keep the terminals greased with Vaseline.
RUNNING - IN
During the running-in period (first 70 operating hours), do not work with the engine at high throttle,
taking care not to use more than about 70% of the power available.
After the first 20 operating hours and at the end of the running-in period:
Check the tightness of all the fasteners and connections (screws, nuts and unions).
Check all the units, engine, gearbox and pipelines for oil leaks.
Adjust the handbrake.
Refer to the engine handbook for the specific running-in instructions.
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INSTRUCTIONS FOR USE
DESCRIPTION OF THE CONTROLS (Fig. 1 - Fig. 2)
1) Clutch pedal (Fig. 2 n° 1): disengages the engine from the transmission. It must be operated
whenever various control levers (gearbox, high – low range lever, PTO control lever) are used,
before stopping the machine and before starting the engine.
2) Brake pedal (Fig. 2 n° 2): operates the brakes on the wheels.
3) Throttle pedal (Fig. 2 n° 3).
4) Parking brake lever (Fig. 1 n° 4): acts simultaneously on the brakes of the rear wheels. The
brake is engage by pulling the lever up; to release, press the button on the end of the lever and
lower it.
5) Gear lever (Fig. 1 n° 5): in combination with the high – low range lever, this provides eight forward
and two reverse speed.
6) High-low range lever (Fig. 1 n° 6): push forward for high range gears; pull back for a low range
speed.
7) Differential lock lever (Fig. 1 n° 7): pull up to operate.
8) Front axle disengage lever (Fig. 1 n° 8): move forward to release the axle, back to engage. It
may happen that the engage and disengage of the front axle lever is difficult. Do not force the
lever, but move the machine a few cm forward and backward and try again.
9) Dumper control lever (Fig. 1 n° 9).
DESCRIPTION OF THE CONTROLS – Fig. 3
1) Generator warning light (red).
2) Engine oil low pressure warning light (red).
3) Air filter blockage warning light.
4) 4-wheel drive engaged indicator light.
5) Dipped headlight indicator (green).
6) Glow plug preheating indicator.
7) Direction indicator warning light (green).
8) Emergency light switch.
9) Key-switch for switch-on, enabling services, igniting and stopping engine.
10) Direction indicator, horn switch and lights switch.
11) Cooling water temperature indicator.
12) Hour-counter.
13) Rev. Counter.
14) Fuel level indicator.
15) Fuel reserve.
16) Parking lights warning light.
17) Parking brake warning light.
18) Engine oil temperature earning light.
19) Headlights warning light.
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