Greenlee Quick Draw 7804SB Manuel utilisateur

. .GREENLEE@

780458/780658

Quick DraW!!>

.790458/790658

770458 / 770658 Quick Draw 90@

Quick Draw FlexTM

Quick Draw@

Hydraulic Punch Drivers

Serial Codes AHJ, YZ, and ZA

I Read and understand all of the instructions and

safety information in this manual before operating

. or servicing this tool.

9994730.7 @2002 GreenleeTextron 8/02

F -:c"

~ GREENLEE' Quick Dra~ Hydraulic Punchr ~

Table of Contents Description

Description 2 The Quick Drav.f!!lpunch drivers are self-contained 8

Safety 2 hydraulic tools.

f . I 2 These punch drivers, when used with Greenlee

Purpose 0 .thl~ Manua punches, dies, and draw studs, form a complete system

Other Publications 2 for punching holes of various shapes and sizes through 1

ImportantSafety Information 3-4 mild steel,aluminum,fiberglass,and plastic. 1

. . Slug-Splitter" punches, dies, and studs are available for

Specifications 5 punching all of these materials as well as stainless steel. T

Capacity and Draw Stud Selection Guide 6 In addition, the 7704S8 / 7706S8 punch driver has a 0

Operation .. 7 flexible body that allows hole punching at a variety of p

Maintenance 8 angles. The handle and release mechanisms rotate if

. nearly 3600 for convenient actuation. c

Troubleshooting 9

Draw Studs and Accessories 10 Safety ~

Safety is essential in the use and maintenance of 1

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee hydraulic punch drivers:

7704S8 / 7706S8 Quick Draw FlexTM .

7804S8 / 7806S8 Quick Drav.f!!l

7904S8 / 7906S8 Quick Draw 90@

Keep this manual available to all personnel.

Replacement manuals are available upon request at

no charge.

Other Publications

ServiceManual:

7704S8/7706S8: Publication9994732.3

7804S8/ 7806S8: Publication9994732.3 .

7904S8/7906S8: Publication9994731.5

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron shall not be liable for damages

resulting from misapplication or misuse of its products.

Quick Draw Flex is a trademark and Quick Draw, Quick Draw 90,

Slug-Buster, and Slug-Splitter are registered trademarks of

Greenlee Textron. .

KEEP THIS MANUAL

Greenlee Textron / Subsidiary of Textron Inc. 2 4455 BoeingDr. . Rockford,IL61109-2988USA.815/397-7070 I

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~ GREENLEE' Quick Dra~ Hydraulic Punch ~

IMPORTANTSAFETYINFORMATION S

A WARNING A WARNING ~

A component failure could throw . Inspect tool for wear or damage. Replace any

broken parts. worn, damaged, or missing components with

~. Do not allow anyone to stand in .Greenlee replacement parts. A damaged or .

... l. front of the punch or behind the Improperly assembl.ed tool.c.an break and strike

h draulic ram. nearby 'p~rsonnel with sufficient force to cause

y severe Injury or death. l. Close access doors or covers on .

any equipment that is in line with . Inspect the punch, die, draw stud, and spacers for

the unch or ram. Y"ear or.damage. Replace any worn or damaged

p Items with Greenlee replacement parts. Replace;

Failure to observe this warning can any punches that have dull cutting surfaces.

result in severe injury or death.

A WARNING A WARNING

Do not exceed the rated capacity of this tool.

Do not attempt to punch a hole Exceeding the rated capacity could cause a :

through two or more layers of component failure, which could throw broken pans!

material. This will bend or break the with great force. fc

d~athw stud t af nd could throw parts Failure to observe this warning can result in severe; "

WI grea orce. injury or death. [. i

Failure to observe this warning can ~~

result in severe injury or death. \ !

A WARNING .::;

..)

..l:

A WAR N I N G Do not operate the pump lever after the ram motion }:,

stops. Continuing to operate the pump lever after the I:,

Set up the tool properly. An improper setup could ram motion stops will damage the driver and could j:

cause a component to fail and strike nearby propel internal parts with great force, striking nE:arby '1

personnel with great force. personnel. :~

. Thread the punch completely onto the draw stud. 1

All of the punch threads must be engaged by the I

draw stud threads. Inc?mplete assembly could A CAUTION '.:~

cause a component failure. .. ~

. Use only Greenlee punches, dies, and draw . , . ~studs. Other manufacturers' components might Use this tool for the manufacturer.s In.tended pur- ;

t .th t d th f t d b th Oh pose only. Use other than that which IS described In

no WI s an e orces genera e y IS punc th OI It ' . . rt dd . IS manua can resu In Injury or prope y amage.

river.

Failure to observe these warnings can result in ~

severe injury or death. Note: Keep all decals clean and legible, and replace J

when necessary. :

;

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Capacity and Draw Stud Selection Guide Opera

~ 10 9a. (0.1345" [3.4 mm])

~ Mild Steel

mmm 10 9a. (0.1345" [3.4 mm]) .16 9a. (0.0598" [1.5 mm])

lllillil1 Stainless Steel Mild Steel and 1/8" Soft Aluminum

StandardandSlug-Buste~ Punches Slug-Splitte~ Punches

DrawStuds. 1/2" 3/4" 1-7/32" 1" 1-1/4" 1-1/2" 2" 1/2" 3/4" 1-7/32" 1" 1-1/4"

and Accessories can. can. can. can. can. can. can. can. can. can.

00.885- 01.115" 01.362" 01.701" 01.951" 02.416" 00.885" 01.115" 01.362" 01701"

15.2mm28.3mm 34.6mm43.2mm49.6mm61.5mm15.2mm28.3mm 34.6mm43.2mm

UUIIIUU IUID- -O~ [J!!I]J]D

1614SS 1924M 33967

3/8"Draw Stud Spacer Adapter

0- - - - III"' ~

1924M 29451

Spacer 7/16" Draw Stud

0-- i))))))))))))) ))))))))D

1924M 31872

Spacer 3/4" Draw Stud

iJ)))))))))))) ))))))))D

31872

3/4" Draw Stud 1. Drills

02. Turnt

- - -CIIID exterM

1924M 33967 3. Asser1

Spacer Adapter com~

4. Threa

If the I

campi

:) Close

until tt

(, Open

Step-up F

The 1/2" c

Sile of the

After enlsr

to punch tI

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Maintenance Trouble~

Maintenance and.repairs s~o.uld be performed in a dust- Oil Leaks Prc

free area by qualified technicians. . Check for external oil leaks.

This unit requires minimum maintenance because it .Check that the release valve knob andstemare

has a closed hydraulic system and all internal parts closed tightly and seating properly.

are lubricated by the hydraulic fluid. Lubricate lever pins . .

lightly. Keep contaminants away from the ram and .Remove the reservoir handle and checkfor 011leaks

cylinder. Store with the lever down and hydraulic around the rubber bladder and bladderplug.

pressure released. Ram Section Will Not Rotate

1 Adding Hydraulic Oil (7904SBI 79065B Only)

1. Place the driver in a vise in a vertical position with 1. Loosen and readjust the set screw.

the handlesup. Unscrewthe reservoirhandleand 2. Holdthe punchdriverwiththeramsectiondown.

remove the bladder plu~. Open the release valve 3. Apply a small amount of penetratingoiltothe

knob to assure the ram ISfully extended. cylinder at the attachment point, andthenwork"

2. Fill the rubber bladder to the point of overflow with ram section back and forth.

Greenleehydraulicoil. 4. Apply a small amountof SAE30oiltothecytindl'

3. Purge air from the system: collar next to the pump block.

Pump the lever handle several times to remove air

from the pumping chamber. Close the release valve

knob and pump the lever handle until the ram

completes its full travel. Repeat as necessary.

Note: Open the release valve knob slowly so the

ram extends slowly. Rapid return of oil and air may

cause the oil to overt/ow the rubber bladder.

If this procedure fails to remove air, remove the

bladder plug and open the release valve knob. Place

thumb over the plug hole in the bladder and squeeze

the bladder while pumping the lever handle several

times. Close the release valve knob and pump the

lever handle until the ram completes its full travel.

Repeat as necessary.

4. Fill the rubber bladder to the point of overflow and -

replace the bladder plug. Wipe the bladder clean of

excess oil and reassemble the reservoir handle.

ReservoirHandle . -

LeverHandle g BladderPlug

RubberBladder

ReleaseValveKnob

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