GPI M-150S Manuel utilisateur

15-18 GPM (57-68 L/min)

12V & 24V (dc)

Fuel Transfer Pump

Models: M-150S, M-180S, M-240S

Product Owner’s Manual EN

922123-01 Rev B

per ECN 5821

12/2020 SAVE THESE INSTRUCTIONS

Please save these instructions for future reference. Read carefully before attempting

to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply

with instructions could result in personal injury and/or property damage.

Please refer to back cover for information regarding this product’s warranty and

other important information.

Thank you for choosing a Great Plains Industries product, and

congratulations on your purchase!

Headquartered in the heartland of the U.S., GPI strives

for integrity, innovation, continuous improvement, and

dependability—values you will immediately recognize when using

our products.

The maintenance policies and procedures outlined in this manual

emphasize our commitment to safety and our dedication to you

as a customer. By working together, we can ensure years of

reliable, quality service.

SAVE FOR YOUR RECORDS

Model #: ___________________

Serial #: ___________________

Purchase Date: _____________

DO NOT RETURN THIS PRODUCT TO THE STORE!

Please contact Great Plains Industries, Inc. before returning any product. If you are

missing parts, or experience problems with your installation, contact our Customer

Support Department. We will be happy to assist you.

Call: 800-835-0113 or 316-686-7361

Email: [email protected]

Website: gpi.net

NOTES

BEFORE YOU BEGIN

Fueling Requirements:

• This fuel pump is designed, tested and approved for use with gasoline

blends (up to E15) diesel fuel blends (up to B20) and kerosene. Pump

only models sold without a hose/nozzle are compatible with aviation

gasoline AVGAS 100LL and kerosene grade Jet A. Please take all due

precautions when handling these flammable liquids.

•Do not use this pump for dispensing any fluids other than those for

which it was designed. To do so may damage the pumps components

and will void the warranty.

Power Source Requirements:

• This manual covers 12 and 24 volt DC electric gear pump

models M-150S, M-180S, and M-240S.

• Models M-150S and M-180S should be connected to a 12-volt

DC power source. Model M-240S should be connected to

a 24-volt power source only.

• Do not attempt connection of any pump to a 115-volt AC or

230-volt AC power source.

Tools Needed:

•Adjustable Wrench, Pipe Wrench, Pliers, Utility Knife,

Wire Crimper/Stripper, and Thread Tape

UNPACKING

Contents (See Figure 1):

• (1) 12-volt or 24-volt DC Fuel Transfer Pump with Spin Collar (Item A),

(1) Fiber Gasket (Item C) and (1) Tank Adapter (Item D); or 12-volt Fuel

Transfer Pump with Direct Mount (Item B) (M-150S-EM only)

• (1) 18 foot (5.5 m) Attached Power Cord with (1) Fuse Assembly (Item E),

(2) Ring Terminals (Item F) and (1) Wire Connector (Item G)

• (1) 12 foot (3.6 m) Dispensing Hose (Item H) (M-150S-AU & -MU, M-180S-

AU & -ML, and M-240S-MU) or (1) 10 foot (3.0 m) Dispensing Hose

(M-150S-EM only)

• (1) 1 inch Female to 3/4 inch Reducer (Item K) - (M-180S-AU &

M-180S-ML)

• (1) 15 inch (38 cm) to 40 inch (101 cm) Adjustable Suction Pipe (Item L)

• (1) Automatic (Item M) - (M-150S-AU and M-180S-AU) or Manual Shut-off

Nozzle (Item N) - (M-150S-EM & -MU, M-180S-ML and M-240S-MU)

• (1) Lockable Nozzle Holder (Item P) - (M-150S-AU & -MU, M-180S-AU & -ML,

and M-240S-MU); or (1) Standard Nozzle Holder (Item Q) (M-150S-EM

only)

tools.eps

box.eps

magnify_2.eps

warning symbol.eps

measure.eps

plug.eps

oil.eps

megaphone.eps

biohaz.eps

Battery_Caution1.eps

Caution.eps

Crush_Caution1.eps

Electrical_Caution.eps

Face_protection.eps

Fall_Hazard.eps

Fall_protection.eps

GearHand_Hazard.eps

Head_protection.eps

Heavy_Hazard.eps

Hot_surface.eps

Recycle.eps

Resp_protection1.eps

Resp_protection2.eps

Temp_Caution1.eps

body_protection.eps

chemical_Caution.eps

ear_protection1.eps

explosive_caution.eps

eye_protection1.eps

foot_protection.eps

hand_protection.eps

tools.eps

box.eps

magnify_2.eps

warning symbol.eps

measure.eps

plug.eps

oil.eps

megaphone.eps

biohaz.eps

Battery_Caution1.eps

Caution.eps

Crush_Caution1.eps

Electrical_Caution.eps

Face_protection.eps

Fall_Hazard.eps

Fall_protection.eps

GearHand_Hazard.eps

Head_protection.eps

Heavy_Hazard.eps

Hot_surface.eps

Recycle.eps

Resp_protection1.eps

Resp_protection2.eps

Temp_Caution1.eps

body_protection.eps

chemical_Caution.eps

ear_protection1.eps

explosive_caution.eps

eye_protection1.eps

foot_protection.eps

hand_protection.eps

tools.eps

box.eps

magnify_2.eps

warning symbol.eps

measure.eps

plug.eps

oil.eps

megaphone.eps

biohaz.eps

Battery_Caution1.eps

Caution.eps

Crush_Caution1.eps

Electrical_Caution.eps

Face_protection.eps

Fall_Hazard.eps

Fall_protection.eps

GearHand_Hazard.eps

Head_protection.eps

Heavy_Hazard.eps

Hot_surface.eps

Recycle.eps

Resp_protection1.eps

Resp_protection2.eps

Temp_Caution1.eps

body_protection.eps

chemical_Caution.eps

ear_protection1.eps

explosive_caution.eps

eye_protection1.eps

foot_protection.eps

hand_protection.eps

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS GETTING STARTED

GETTING STARTED

1-EN

UNPACKING (CONTINUED)

Contents (Continued):

Inspect:

• After unpacking the unit, inspect carefully for any damage that may

have occurred during transit. Check for loose, missing or damaged

parts. Shipping damage claims must be filed with carrier.

• See General Safety Instructions on page 3, and Cautions and

Warnings as shown.

15” - 25” Telescoping Suction Pipe

25” - 40” Extension Pipe

1Figure

(A) Spin Collar

(B) Direct Mount

(H or J)

Dispensing

Hose

(F) Ring Terminals

(K) Reducer

(E) Fuse

Assembly

(D) Tank

Adapter

(L) Suction Pipe Assembly

(G) Wire

Connector

(M) Automatic

Shut-off Nozzle

(N) Manual

Shut-off Nozzle

(P) Lockable

Nozzle Holder

(Q) Standard

Nozzle Holder

GETTING STARTED SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION OPERATIONTROUBLESHOOTING MAINTENANCE /

REPAIR

2-EN

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS GETTING STARTED

3-EN

This symbol indicates a general warning to the user. See additional specific

warnings.

This symbol indicates electrical shock hazard. Follow proper installation and

maintenance instructions in this manual.

This symbol indicates hot surface. Take care to avoid coming into contact with

hot surface.

This symbol indicates automatic restart. Pump contains thermal protection which

automatically shuts off motor before overheating. Pump will turn

back on automatically after cooling. Turn switch OFF and wait 30 minutes to

resume normal pumping. Disconnect power before any inspection or service.

Owner’s manual must be read before using, inspecting, or servicing this product.

Disconnect power when product is unattended or in the case of a malfunction.

Disconnect power before any inspection, servicing, or maintenance.

Smoking, open flames, fires, and open ignition sources are prohibited in the

vicinity of this product.

INTERNATIONAL ISO SAFETY SYMBOLS

AVIATION FUELING

"Pump Only" models sold without a hose or nozzle are approved for ground-based

refueling only. Do not use in or on aircraft. User must provide hose, suction pipe, nozzle,

and accessories that meet the appropriate NFPA 407 Standard for Aircraft Fuel

Servicing. Pumps have no actual or implied compliance with this standard. Please

consult NFPA 407 for recommended safety requirements during ground fuel servicing of

aircraft using petroleum fuels.

4-EN

GETTING STARTED SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

GENERAL SAFETY INSTRUCTIONS

IMPORTANT: It is your responsibility to:

• Know and follow applicable national, state and local safety codes

pertaining to installing and operating electrical equipment for use with

flammable liquids.

• Know and follow all safety precautions when handling petroleum fuels.

• Ensure that all equipment operators have access to adequate

instructions concerning safe operating and maintenance procedures.

Observe all safety precautions concerning safe handling of petroleum fuels.

To ensure safe operation, all fuel transfer systems

must be properly grounded. Proper grounding

means a continuous metal-to-metal contact from one component

to the next, including tank, tank mount, pump, meter, filter, hose

and nozzle. Care should be taken to ensure proper grounding during

initial installation and after any service or repair procedures. For

your safety, please take a moment to review the warnings below.

To prevent physical injury or property damage,

observe precautions against fire or explosion

when dispensing fuel. Do not operate the system in the presence

of any source of ignition including running or hot engines, lighted

tobacco products, gas or electric heaters, or any type of electronic

device. A spark can ignite fuel vapors.

Observe precautions against electrical shock

when operating the system. Serious or fatal

shock can result from operating electrical equipment in damp

or wet locations.

Inspect external pump wiring regularly to make

sure it is correctly attached to the battery. To

avoid electrical shock, use extra care when connecting the pump

to power.

Avoid prolonged skin contact with petroleum

fuels. Use protective goggles, gloves and aprons

in case of splashing or spills. Change saturated clothing and wash

skin promptly with soap and water.

Observe precautions against electrical shock

when servicing the pump. Always disconnect

power before repairing or servicing. Never apply electrical power

to the system when any of the coverplates are removed.

If using solvent to clean pump components

or tank, observe the solvent manufacturer’s

recommendations for safe use and disposal.

Do not leave pump running unattended.

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS GETTING STARTED

5-EN

SPECIFICATIONS

M-150S-AU

M-150S-MU M-150S-EM M180S-ML

M180S-AU M240S-MU

Housing Material Lightweight, corrosion-resistant, cast aluminum body

Pump Rate Up to 15 GPM

(57 LPM)

Up to 18 GPM

(68 LPM)

Up to 15 GPM

(57 LPM)

Duty Cycle 30 minute ON, 30 minute OFF

Suction Lift Manual Nozzle: Up to 5.5 ft. (1.7 m)

Automatic Nozzle: Up to 4.8 ft. (1.5 m)

Operating

Temperature -20° F to 125° F (-29° C to 52° C)

Operating

Pressure 15 PSI (103.42 kPa)

Input 12-volt DC 24-volt DC

Current Draw 18 amps 20 amps 9 amps

Motor 1900 RPM, 1/5 hp (150

watts)

2000 RPM,

1/4 hp (187 watts)

1900 RPM,

1/5 hp (150 watts)

Motor Approval cULus Listed, Class I Div 2, Class I Div 1 (pump-only models)

Motor Protection 20 amp circuit breaker 25 amp circuit

breaker 15 amp fuse

Cord 18 ft. of 12 ga. (5.5 m)

Fuse 25 amp 30 amp 15 amp

Tank Adapter

(Item D) 2 inch NPT N/A 2 inch NPT

Inlet 1 inch NPT

Outlet 3/4 inch NPT 1 inch NPT 3/4 inch NPT

Hose Type Buna-N Electrically Conductive Discharge Hose

Hose Size 3/4 in. x 12 ft.

(3.6 m)

3/4 in. x 10

ft. (3.0 m)

1 in. x 12 ft.

(3.6 m)

3/4 in. x 12 ft.

(3.6 m)

Manual Nozzle 3/4 inch Unleaded 1 inch Leaded 3/4 inch Unleaded

Automatic Nozzle 3/4 inch Unleaded N/A

Weight:

Manual Nozzle 23 lbs. (10.5 kg) 26.5 lbs.

(12.0 kg) 23 lbs. (10.5 kg)

Weight:

Automatic Nozzle 24 lbs. (10.8 kg) 27 lbs.

(12.2 kg) N/A

6-EN

GETTING STARTED OPERATION TROUBLESHOOTING MAINTENANCE /

REPAIR

SPECIFICATIONS (CONTINUED)

M-150S-EM & -E-PO M-150S-AU & -MU & -PO

M-180S and M-240S

Dimensions Inches (cm)

A. Pump Ass’y Width 9.19 (23.34) 9.13 (23.20)

B. Pump Ass’y Height 5.42 (13.77) 4.95 (12.57)

C. Pump Ass’y Height

w/Nozzle Holder 7.00 (17.78) 6.74 (17.12)

D. Direct Mount (NPT

Male) Thread Height 1.00 (2.54) N/A

E. Pump Ass’y Depth 10.45 (26.54) 10.45 (26.54)

Figure 2

M-150S-AU & -MU & -PO

M-180S and M-240S

M-150S-EM & -E-PO

ALL

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION

MAINTENANCE /

REPAIR TROUBLESHOOTING OPERATION ASSEMBLY /

INSTALLATION

SAFETY /

SPECIFICATIONS GETTING STARTED

7-EN

INSTALLATION INSTRUCTIONS

NOTE: This pump is designed to self-prime with dry gears. Expect suction

lift as follows:

Manual Nozzle: 5.5 feet (1.7 m) with diesel

6.7 feet (2.1 m) with gasoline

Automatic Nozzle: 4.8 feet (1.5 m) with diesel

5.8 feet (1.8 m) with gasoline

If you require a greater initial prime height, coat the gears with fluid by

removing the plug on the top of the pump and pour a small quantity of

motor oil into the gear cavity. Replace the plug and try again. Afoot valve

with pressure relief may be needed to maintain prime.

Install Tank Adapter and Suction Pipe

(for all models except M-150S-EM & M-150S-E-PO)

1. Wrap the 2" threaded end of the tank adapter with three or four turns

of thread tape (see Figure 3). Using a pipe wrench, tighten the adapter

snugly into the fuel tank.

NOTE: For Aluminum Tank Installation - To prevent thread galling of

aluminum fittings, always prepare the threads for assembly using an

anti-seize compound such as Loctite®567™, Hernon®Dripstop®940 or

equivalent.

2. Using pliers, remove the plastic plug from inlet port on bottom of pump.

Place the spin collar gasket into the inlet fitting on the bottom of the

pump (see Figure 4).

3. Wrap the threaded end of suction pipe with three or four turns of thread

tape (see Figure 5). Thread the suction pipe into the inlet port on the

bottom of the pump and hand tighten until snug (see Figure 6).

NOTE: If your tank is 15” - 24” deep, do not use the included suction pipe

extension; if your tank is 24” - 40” deep, attach the suction pipe extension

(see Figure 7).

Figure 3

Figure 5

Figure 4

Figure 6

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