Goblin 500S Manuel utilisateur


Goblin 500 Sport Manual
Release 1.0 - Octorber 2015
WORLD DISTRIBUTION
www.goblin-helicopter.com
For sales inquiries, please email:
For info inquiries, please email:
Attention: If you are a consumer and have questions or need of assistance,
please contact in a first time the Goblin retailer where you made the purchase
EUROPEAN DISTRIBUTION
www.sabitaly.it
For sales inquiries, please email:
For info inquiries, please email:
Attention: If you are a consumer and have questions or need of assistance,
please contact in a first time the Goblin retailer where you made the purchase

1011mm
288mm
186mm
Main rotor diameter: 1135mm (with 500mm blades)
Main blade length: 500mm
Tail rotor diameter: 231mm
Tail blade length: 80mm
Main shaft diameter: 10mm
Tail shaft diameter: 5mm
Spindle diameter: 8mm
- Weight including standard electronics: 1880g (excluding batteries).
- Maximum motor size: diameter 52mm, height 58mm
- Battery compartment: 52x53x180mm.
SPECIFICATIONS
Please read this user manual carefully, it contains instructions for the correct assembly of the model.
Please refer to the web site www.goblin-helicopter.com for updates and other important information.
It is extremely important that you take a moment to register your helicopter
with us. This is the only way to ensure that you are properly informed about
changes to your kit, such as upgrades, retrofits and other important
developments. SAB Heli Division cannot be held responsible for issues arising
with your model and will not provide support unless you register your serial
number.
To mount the serial number tag on your helicopter, please refer to page 25.
Thank you for your purchase, we hope you enjoy your new Goblin helicopter!
SAB Heli Division
Inside Box 4, you will find Bag 10 with a red label. This bag contains your serial number tag. Please take a moment to register your
kit online via our web site at:
INDEX
1 – Serial Number
2 – Important Notes
3 – Components and Box
4 – Carbon frame Assembly
5 – Trasmission Assembly
6 – Main rotor
7 – Installation of Servos
8 – Assembling The Modules
9 – Installation of The ESC
10 – Installation of Flybarless Unit and RX
11 – Installation of Motor
12 – Tail Assembly
13 – Installation of the Boom
14 – Battery
15 –
Canopy / Serial number
16 – In flight / Maintenance
17 – Exploded Views
18 – Spare Parts
VERY IMPORTANT
http: //www.goblin-helicopter.com
Page 1
Chapter 1, Serial Number

IMPORTANT NOTES
*This radio controlled helicopter is not a toy.
*This radio controlled helicopter can be very dangerous.
*This radio controlled helicopter is a technically complex device which has to be built and handled very carefully.
*This radio controlled helicopter must be built following these instructions. This manual provides the necessary information
to correctly assemble the model. It is necessary to carefully follow all the instructions.
*Inexperienced pilots must be monitored by expert pilots.
*All operators must wear safety glasses and take appropriate safety precautions.
*A radio controlled helicopter must only be used in open spaces without obstacles, and far enough from people to minimize
the possibility of accidents or of injury to property or persons.
*A radio controlled helicopter can behave in an unexpected manner, causing loss of control of the model, making it very
dangerous.
*Lack of care with assembly or maintenance can result in an unreliable and dangerous model.
*
Neither SAB Heli Division nor its agents have any control over the assembly, maintenance and use of this product.
Therefore, no responsibility can be traced back to the manufacturer. You hereby agree to release SAB Heli Division from
any responsibility or liability arising from the use of this product.
SAFETY GUIDELINES
*Fly only in areas dedicated to the use of model helicopters.
*Follow all control procedures for the radio frequency system.
*It is necessary that you know your radio system well. Check all functions of the transmitter before every flight.
*The blades of the model rotate at a very high speed; be aware of the danger they pose and the damage they may cause.
*Never fly in the vicinity of other people.
NOTES FOR ASSEMBLY
Please refer to this manual for assembly instructions for this model.
Follow the order of assembly indicated. The instructions are divided into chapters, which are structured in a way that
each step is based on the work done in the previous step. Changing the order of assembly may result in additional or
unnecessary steps.
Use thread lockers and retaining compounds as indicated. In general, each bolt or screw that engages with a metal part
requires thread lock.
It is necessary to pay attention to the symbols listed below:
Important
Use retaining
compound
(eg Loctite 648)
Use retaining
compound
(eg Loctite 243)
Use CA Glue
Use Proper
Lubricant
Indicates that for this
assembly phase you need
materials that are in bag xx.
Bag xx
Page 2
Chapter 2, Important Notes

ADDITIONAL COMPONENTS REQUIRED
*Electric Motor: 6S – 900 / 1400Kv
maximum diameter 52mm,
maximum height 58mm, pinion shaft diameter 5 - 6mm
*Speed controller:
minimum 80A, recommended 100A
*Batteries: 6S - 3300-4500mAh
*1 flybarless 3 axis control unit
*Radio power system, if not integrated with the ESC
*3 cyclic servos
*1 tail rotor servo
*6 channel radio control system on 2.4 GHz
(See configuration examples on page 15)
The assembly process is described in the following chapters.
Each chapter provides you with the box, bag and/or foam tray
numbers you will need for that chapter.
The information is printed in a red box in the upper right hand
corner of the page at the beginning of every chapter.
TOOLS, LUBRICANTS, ADHESIVES
*Generic pliers
*Hexagonal driver, size 1.5, 2, 2.5, 3, 4 mm
*4mm T-Wrench
*5.5mm Socket wrench (for M3 nuts)
*7mm Hex fork wrench (for M4 nuts)
*Medium threadlocker (eg. Loctite 243)
*Strong retaining compound (eg. Loctite 648)
*Spray lubricant (eg. Try-Flow Oil)
*Synthetic grease (eg. Tri-Flow Synthetic Grease)
*Grease (eg. Vaseline Grease)
*Cyanoacrylate adhesive
*Pitch Gauge (for set-up)
*Soldering equipment (for motor wiring)
Inside The Box:
Box 1: Canopy, Main Frames, Big Plastic Parts
Blade Holder.
Box2: Optional Combo Components
Box 3: Mechanical Parts in 3 trays:
Tray 1: Head parts
Tray 2: Main structure
Tray 3: Transmission parts
Box 4: Bags
Box 5: Blades, Tail Blades, Boom, Carbon Rod
Inside the box:
Page 3
Chapter 3, In The Box

4-Carbon Frame
The manufacturing process of the carbon parts
often leaves micro-burrs and sharp edges.
We recommend de-burring the edges to
minimize the risks of electrical wire cuts, etc.
Page 4
Chapter 4, Carbon Frame

Battery Block
(H0256-S)
Button Head Cap
Screw M2x5mm
(HC005-S)
Battery Support Dx
(H0259-S)
Battery Support Sx
(H0258-S)
Spacer 54mm
(H0239-S)
Right Main Frame
Assembly
Main Frame
(H0634-S)
Battery Support
Assembly
Antenna guide
(HA106-S)
Finishing Washer M2.5
(H0255-S)
Socket Head Cap
Screw M2.5x10mm
(HC022-S)
NOTE:
We recommend drilling 4 holes (approximately 2.5 ~ 3 mm)
to facilitate the installation of the ESC ( See page 16 ).
Do not install these bolts yet
Right Main Frame Assembly
Main Frame Assembly
Main Frame
(H0634-S)
Front Lading Gear
(H0638-S)
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Bag 1
Button Head Cap
Special M2.5x6mm
(HC019-S)
Chapter 4, Carbon Frame
Page 5

C
Note:
Please do not tighten screws M2.5x15mm
Metrix Nylon
Nut M2.5mm
(HC200-S)
Suggestion:
Use a bit CA Glue for
block the Nylon Nut
DETAIL A
Plastic Landing Gear
(H0637-S)
Socket Head Cap
Screw M2.5x15mm
(HC028-S)
Finishing Washer M2.5
(H0255-S)
A
Landing Gear Support
(H0262-S)
Frame Grommet
(HA021-S)
Bag 1
Note:
Insert 1 side first then rotate the other side
to go into the slot and arrive to the stop point.
Note:
Tighten the screws when the landing gear is in the correct position.
Page 6
Chapter 4, Carbon Frame

5-Tranmission Assembly
Page 7
Chapter 5 , Tranmission Assembly

Socket Head Cap
Screw M2.5x15mm
(HC031-S)
Bearing
8x
16x5mm
(HC419-S)
Servo Support
(H0627-S)
Metrix Hex
Nylon Nut M3
(HC206-S)
Column
(H0263-S)
Bearing
10x
19x5mm
(HC422-S)
Bearing
8x
16x5mm
(HC419-S)
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Main Structure
(H0635-S)
Bearing
10x
19x5mm
(HC422-S)
Bearing Support
(H0207-S)
Bearing Support Assembly
Servo Support Assembly
Bearing Support
Assembly
Socket Head Cap
Screw M3x14mm
(HC064-S)
Spacer
10x
16x14.6mm
(H0223-S)
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Servo Support
Assembly
Washer
8x
14x0.2mm
(HC228-S)
(Use shims if need to
remove any axial play)
Socket Head Cap Screw
Shouldered M3x20mm
(HC082-S)
Metric Hex
Nylon Nut M3
(HC206-S)
Secondary Shaft
(H0221-S)
62T Main Gear
(H0423-S)
Main Shaft
(H0222-S)
18T Pinion
(H0210-S)
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Socket Head Cap
Screw M2.5x8mm
(HC020-S)
Main Structure Assembly
Main Structure
Assembly
Metric Hex
Nylon Nut M2.5
(HC200-S)
Washer 10x 16x0.1mm
(HC234-S)
Tighten the three screw M3.
After tightening, check the
axial play of the main shaft. It
is possible to reduce any axial
play by adding shims.
IMPORTANT:
Very carefully
check to make sure you can
turn the main shaft freely.
If you feel too much friction,
you have used too many
shims, you can remove a shim
until the shaft turns freely.
Bag 2.1
Page 8
Chapter 5, Transmission Assembly
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