Giant D263SW Manuel utilisateur

P001306011

ART P001306011 - REV R20161021

GIANT D263S / D263SW / D332ST / D332SWT EN

D263S / D263SW / D332ST /

D332SWT

WHEEL LOADER

OPERATOR’S MANUAL

EN - Original language

EC DECLARATION OF CONFORMITY

The undersigned herewith declares that the stated Wheel Loader is in conformity

with the requirements of the listed European Directives:

Machine data:

Directives:

The machine has the following technical characteristics:

Oisterwijk, 2016-01-20

A.J.J. Brock, general director

Model: GIANT D263S / D263SW / D332ST / D332SWT

Category: Wheel Loader

Manufacturer: TOBROCO Machines

Industrielaan 2, 5061 KC Oisterwijk, Netherlands

2006/42/EC: Machinery directive

2000/14/EC: Noise emission

2004/108/EC: Electromagnetic compatibility

97/68/EC: Pollutant emission

Noise level (LWA): < 101 dB(A)

Vibration level: < 2,5 m/s2

Engine emission: Stage IIIA

EC Declaration of Conformity - - - - - - 2

1 Introduction ............................. 5

Preface - - - - - - - - - - - - - - - - - 6

2 Applications............................. 7

Wheel Loader application - - - - - - - - 8

Exclusions- - - - - - - - - - - - - - - - 8

Public road - - - - - - - - - - - - - - - 8

Working surface - - - - - - - - - - - - - 9

Attachments - - - - - - - - - - - - - - 10

Operating the machine- - - - - - - - - 10

3 Operation ............................... 13

Machine components - - - - - - - - - 14

Functions - - - - - - - - - - - - - - - 15

ROPS + FOPS protection - - - - - - - 16

4 Safety ..................................... 17

Safety Signs- - - - - - - - - - - - - - 18

Safety precautions - - - - - - - - - - - 20

5 Technical data ....................... 33

Dimensions - - - - - - - - - - - - - - 34

Diesel engine - - - - - - - - - - - - - 36

Tyres - - - - - - - - - - - - - - - - - 36

General - - - - - - - - - - - - - - - - 37

Trailer - - - - - - - - - - - - - - - - - 37

Tipping loads - - - - - - - - - - - - - 38

6 Commissioning ..................... 39

First inspection - - - - - - - - - - - - 40

Ignition switch - - - - - - - - - - - - - 40

Driving - - - - - - - - - - - - - - - - 41

Parking - - - - - - - - - - - - - - - - 42

Parking (“SW” models)- - - - - - - - - 43

Joystick - - - - - - - - - - - - - - - - 44

Attachment locking - - - - - - - - - - 44

ATTACHMENT POSITION- - - - - - - 45

Third function - - - - - - - - - - - - - 46

Fourth function (electrical) - - - - - - - 46

Dashboard - - - - - - - - - - - - - - 47

Alternator warning light - - - - - - - - 47

Engine temperature - - - - - - - - - - 48

Engine temperature warning light - - - 48

Engine oil pressure warning light - - - - 48

Combination switch - - - - - - - - - - 49

Switches in cabin - - - - - - - - - - - 49

Fuses - - - - - - - - - - - - - - - - - 50

Engine cover- - - - - - - - - - - - - - 51

Engine oil - - - - - - - - - - - - - - - 51

Coolant Level - - - - - - - - - - - - - 52

Tyre pressure - - - - - - - - - - - - - 53

Wheel maintenance - - - - - - - - - - 53

Hydraulic oil level - - - - - - - - - - - 53

Grease points - - - - - - - - - - - - - 54

Refuel - - - - - - - - - - - - - - - - - 54

Driver's seat - - - - - - - - - - - - - - 55

Steering column - - - - - - - - - - - - 55

Pro-inching - - - - - - - - - - - - - - 56

Articulation lock bar - - - - - - - - - - 56

Tie down- - - - - - - - - - - - - - - - 58

Lifting - - - - - - - - - - - - - - - - - 59

Towing - - - - - - - - - - - - - - - - 60

7 Maintenance ...........................61

Performing maintenance - - - - - - - - 62

Engine- - - - - - - - - - - - - - - - - 62

Liquids- - - - - - - - - - - - - - - - - 63

Brake fluid - - - - - - - - - - - - - - - 63

Coolant - - - - - - - - - - - - - - - - 64

Engine oil - - - - - - - - - - - - - - - 64

Fuel - - - - - - - - - - - - - - - - - - 64

Hydraulic oil - - - - - - - - - - - - - - 64

Wheel nuts - - - - - - - - - - - - - - 65

Maintenance Schedule - - - - - - - - - 65

8 Malfunctions...........................69

Possible malfunctions - - - - - - - - - 70

9 Environment...........................71

Care for the Environment- - - - - - - - 72

10 Serial numbers.....................73

Serial number registration - - - - - - - 74

11 index .....................................77

1. INTRODUCTION

1.Introduction

PREFACE

You have chosen for a GIANT Wheel Loader, ensuring versatile use and durability.

Thank you for your confidence in our products.

You will get the best benefit of this Wheel Loader by carefully following the safety,

maintenance and operation instructions in this manual.

We strongly recommend each operator to read this manual carefully before use.

Ensure that the Wheel Loader is always accompanied by this manual.

TOBROCO Machines is not responsible for damage and indirect damage caused

by operator error, lack of (skilled) maintenance and any other use other than

described in this manual. The liability of TOBROCO Machines is also void when

modifications or extensions are applied to the Wheel Loader or accessories by the

owner or any other third party without our written consent.

TOBROCO Machines continually strives to improve her products and services. We

therefore reserve the right to change the specifications in this user manual at any

time without prior notice. It is possible that the pictured drawings and photos do not

exactly match your Wheel Loader.

We are confident that you will be very satisfied with your new GIANT Wheel

Loader.

2. APPLICATIONS

2.Applications

WHEEL LOADER APPLICATION

The Wheel Loader is designed for lifting and moving:

• Substances such as sand or gravel with closed or open bucket

• Materials and parts on pallets with pallet forks

• Manure with a manure fork

• Kerbs with kerb clamp

• Stones with stone clamp

• Trees with tree harvester

• Hay bales with bale fork

Use the Wheel Loader only for the above work. The CE marking is not applicable

for other activities.

EXCLUSIONS

The Wheel Loader is not designed for the lifting and moving of:

• Persons and animals

• Products where toxic and / or explosive substances may be released during

handling

• Products containing hazardous substances

• Tanks with liquid

• Combustibles

• Other liquids and dangerous substances not mentioned above

PUBLIC ROAD

Use of public roads with the Wheel Loader is NOT allowed, unless the

Wheel Loader is equipped with a road kit which includes automotive

lighting.

Please note:

• Driving on public roads should be avoided wherever possible. The different

dimensions and performance can result in unexpected situations for other

road users.

• Driving on the highway is absolutely not allowed.

• Obey national and local traffic and road regulations on public roads. This might

imply additional features on the Wheel Loader.

• Verify whether you need an insurance for driving on public roads, in addition to

the standard insurance.

2.Applications

• The maximum allowable speed on public road depends on local law and regu-

lations.

• Shield the attachments.

• Read the instructions that come with the attachment.

• Put the attachment in a position which does not block the vision of the driver

and which will not endanger other road users.

• Use dimmed lights during the day where visibility is seriously restricted, and at

night.

CAUTION:

Be aware of the local traffic regulations. Make sure that your machine

complies with the laws and regulations in your area.

WORKING SURFACE

• The Wheel Loader is designed for riding on flat, hard surfaces. Only drive on

slopes when the loader attachment is empty. In the event that the wheel loader

should drive on a slope, the maximum slope angle is 11.3º (20%).

• The stability of the Wheel Loader depends on the articulation angle, load and

the lifting height. For the maximum load see chapter “Technical Data”.

• The Wheel Loader is not designed to tow other vehicles except trailers with

specifications according to chapter “Technical Data”.

CAUTION:

Driving on slopes should be avoided at all times! the risk of tipping

over increases extremely when driving on slopes.

2.Applications

ATTACHMENTS

Only original GIANT attachments and options

are allowed on the Wheel Loader:

• Earth bucket

• High-tip bucket

• Pallet fork

• Manure fork

• Feed- and manure scraper

• Auger bucket

• Kerb stone clamp

• Brick clamp

• Silage cutter

• Mixing bucket

• Straw blower

• Bucket brush

•HayBaleFork

• Bale grabber

TOBROCO Machines is excluded from any

liability for damage and consequential

damage due to non-GIANT products.

CAUTION:

When using non-GIANT attachments it

is possible that specifications, such as

parallel system, tipping load and lifting

capacity are not being reached.

OPERATING THE MACHINE

1. Get on and off safely when entering or leaving the operator’s cab. Face the

machine. Always maintain a three point contact with the steps and handrails.

Do not use control levers as handles. Do not jump on or off the machine.

Never try to get on or off a moving machine.

2. Do not start engine or operate levers from anywhere other than the seat.

3. Before starting the engine, fasten the seat belt, make sure that the direction

lever is set in the neutral position, the parking brake switch is actuated and the

bucket is lowered to the ground.

4. Do not start engine by shorting across starter terminals.

5. Watch where you are going at all times. Watch for and avoid obstacles.

6. Never permit passengers on the machine. Keep bystanders away from the

machine during operation.

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