GFA TS 981 Manuel utilisateur
Installation instructions
Door control
TS 981
Control panel with trac management
Version: 51171314
Version: t / 07.2019
-en-
Page 2
Page
OPERATING INSTRUCTIONS
SAFETY DIRECTIONS ..................................................................................................4
INSTALLATION ADVICE ...............................................................................................6
INSTALLATION OVERVIEW .........................................................................................7
ENCLOSURE INSTALLATION ......................................................................................8
CONNECTING THE CONTROL AND THE ELEKTROMATEN®......................................8
MAINS SUPPLY.............................................................................................................9
MOTOR CONNECTION (internal wiring) .....................................................................10
PHASE ROTATION........................................................................................................10
RAPID ADJUSTMENT OF THE LIMITS........................................................................11
HARDWARE OVERVIEW ..............................................................................................12
WIRING DIAGRAM........................................................................................................14
CONTROL PROGRAMMING.........................................................................................18
Operating mode..............................................................................................................19
Door position ..................................................................................................................19
Functions........................................................................................................................20
Safety functions..............................................................................................................21
Settings only for ELEKTROMATEN® with direct / frequency converter DI/FI .................23
Extended door functions.................................................................................................24
Maintenance cycle counter.............................................................................................25
MEMORY CHECK..........................................................................................................25
RESET............................................................................................................................26
SOFTWARE ...................................................................................................................26
SAFETY DEVICES.........................................................................................................27
Door safety switch X2.....................................................................................................27
Input for safety devices X2 .............................................................................................27
Installation of the spiral cable .........................................................................................28
Function of the safety edge system................................................................................29
Pass door / slack rope switch input X2...........................................................................30
Page 3
Page
FUNCTION DESCRIPTION ...........................................................................................31
Emergency stop X3 ........................................................................................................31
Internal push button / Three push button / Key switch X5 / X15.....................................31
Automatic closing ...........................................................................................................31
Reaction of automatic closing to photo cell / light curtain...............................................31
Through / Reective photo cell X6 / X16 or Light curtain X6..........................................32
Ceiling pull switch / Radio control X7 / X17...................................................................34
Key switch – intermediate stop X8 .................................................................................34
Key switch (latching) interrupt automatic closing X11 ....................................................35
Smoke draining (RWA) X12............................................................................................35
Light indicator for trac control X13 ...............................................................................35
Safety against entrampment X18 ...................................................................................37
Potential free changeover contact X20 / X21 .................................................................37
Overrun correction .........................................................................................................38
Door overload monitor....................................................................................................38
AIR look SLF ..................................................................................................................39
Status monitoring function SMF .....................................................................................39
Maintenance cycle counter.............................................................................................39
Software Update.............................................................................................................40
Short circuit / overload monitor.......................................................................................40
OPERATING STATUS DISPLAY ...................................................................................41
TECHNICAL DATA ........................................................................................................46
LIFETIME / DOORCYKLES...........................................................................................47
DECLARATION OF INCORPORATION ........................................................................48
FUNCTION OVERVIEW.................................................................................................49
Page 4
SAFETY DIRECTIONS
Installation and commissioning are to be performed by skilled personnel only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply o.
Observe the applicable regulations and standards.
Coverings and protective devices
Only operate with corresponding coverings and protective devices.
Ensure that gaskets are tted correctly and that cable glands are correctly tightened.
Spare parts
Only use original spare parts.
Specied use
The door control is intended for a power-operated door with a drive unit (GfA limit switch
systems).
The safe operation is only guaranteed with specied normal use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modications are only permitted with the agreement of the manufacturer. Otherwise the
Declaration of Incorporation shall be rendered null and void.
Safety information
WARNING! Failure to follow these installation instructions may result
in severe injury or death.
- Please read these instructions before using the product
- Keep these instructions handy
- Please include these instructions when you pass on the product
Page 5
SAFETY DIRECTIONS
Explanation of warnings
These operating instructions contain directions which are important for using the ELEKTRO-
MATEN® appropriately and safely.
The individual directions have the following meaning:
DANGER
This indicates danger to the life and health of the user if the appropriate
precautions are not taken.
Please observe the safety and accident prevention regulations valid for
the specic application.
The ELEKTROMATEN® must be installed with the authorised coverings and
protective devices. Care should be taken that any seals are tted correctly
and screw couplings are tightened correctly.
In the case of ELEKTROMATEN® with a permanent mains connection,
an all-pole main switch with appropriate back-up fuse must be provided.
Check live cables and conductors regularly for insulation faults or breaka-
ges. When a fault is detected in the cabling, the defective cabling should
be replaced after immediately switching o the mains supply.
Before starting operation, check whether the permissible mains voltage
range of the devices corresponds to the local mains voltage.
With three – phase motor connection it must have right phase rotation
The following warnings are to be understood as a general guideline for working with the
ELEKTROMATEN® in conjunction with other devices. These directions must be observed
strictly during installation and operation.
General warnings and safety precautions
CAUTION
This warns that the ELEKTROMATEN® or other materials may be damaged if
the appropriate precautions are not taken.
Check that all screw connections are secure before operating the control
and adjusting the limit switches.
Page 6
INSTALLATION ADVICE
After the ELEKTROMATEN® is tted we recommend the following procedure to rapidly reach
a fully functioning door.
• Installation Enclosure installation page 8
• Installation Wiring the Drive to the Control page 8
• Check Mains supply page 9
• Check Phase rotation page 10
• Programming Rapid limit adjustment page 11
The door is ready to work in Hold-to-run mode.
• Installation Safety devices page 14, 27
• Programming Door functions page 18
The door is ready to work in automatic mode.
Check connection of external devices e.g. push button etc.
Overview to connect external devices see diagram (page 14-17).
After the devices are connected the programming of the control panel must be nalised.
(page 18).
Page 7
INSTALLATION OVERVIEW
Mains supply
Photo-beam
Pull switch
Three push button
Key switch (latching) interrupt
automatic closing
Emergency stop
Key switch (latching)
intermediate stop
Red / Green Trac- Light
Connection cable ELEKTROMAT®for
Motor and DES ( electronic limit) 11
5
5
3
5
3
3
3
2x4
Spiral cable for
Safety edge system 4
( ) Number of cores in the cable
Important!
Using the connection cable out side the building is not permitted.
Page 8
ENCLOSURE INSTALLATION
Before mounting the enclosure, the surface has to be checked for atness, slope and freedom
from vibrations. Mounting must be vertical. It is important that the door can be clearly seen
from the position of the control through-out its travel.
CONNECTING THE CONTROL AND THE ELEKTROMATEN®
After the drive and control are tted they can be connected with a plug-in cable. The cable
has plugs on each end and for easy tting. The plugs for motor and control panel are dierent
and cannot be interchanged.
Connection cable for
digital limit (DES)
Control panel TS 981 ELEKTROMAT®
Cable identication
Motor plug to control unit
PIN - Wire-No. Excution:
1 - 3 Phase W
2 - 2 Phase V
3 - 1 Phase U
4 - 4 Neutral (N)
5 - PE Earth
Limit plug-in to control panel TS 981 (DES)
PIN - Wire-No. Excution:
1 - 5 Safety chain 24 V DC
2 - 6 RS485 B
3 - 7 GND
4 - 8 RS485 A
5 - 9 Safety chain
6 - 10 8 V DC
Motor plug-in
Motorconnection (MOT)
1
2
PE
3
4
U
V
PE
W
N
3
2
1
4
PE
- 14 -
5 -
6 -
- 2
- 3
PIN
Page 9
CONNECTING THE CONTROL AND THE ELEKTROMATEN®
The Control panel TS 981 has a universal electric supply and works with the following
supplies. (See diagram Fig.1-5)
The supply disconnect device (Main switch or CEE plug) must be installed between 1,2 m
and 1,7 m above oor level.
Mains supply terminal
Fig.: 1
Fig.: 2
Fig.: 3
Fig.: 5
Fig.: 4
asymmetric winding
symmetric winding
MAINS SUPPLY
External fuse!
Control must be saved against short circuit and overload by an external fuse,
max. 10 A delayed, in the mains supply. An automatic cut o switch is required,
regarding the supply for three-phase or single-phase.
When connecting control to mains supply a mains isolator switch or (16 A CEE – plug)
according EN 12453 is required. The control panel has an integrated auto controlled power
unit for voltages from 230 V up to 400 V +/- 10 %.
DI = 3 x4 00 V
FI 1,5 kW = 1 x 230 V/N/PE or 3 x 400 V/N/PE
FI 4,5 kW = 3 x4 00 V/PE or 3 x 400 V/N/PE
DANGER! To the life and health through electric shock.
If a GfA frequency drive FI is installed, it must be used a class B earth-leakage
circuit breaker in the mains supply. Other switches can fail and switching
unintentionally.
Page 10
PHASE ROTATION
DANGER! To the life and health through electric shock.
Before changing phase rotation the mains supply must be switched OFF.
Three-phase 3 x 400 V AC, N, PE
Star connection
Three-phase 3 x 230 V AC, PE
Delta connection
Single-phase 1 x 230 V AC, N, PE
symmetrical winding
Single-phase 1 x 230 V AC, N, PE
asymmetrical winding
Important note!
For 3 x 400 V AC PE
no neutral, the bra-
ke rectifier must be
connected between
terminal V and star-
point terminal.
brown
brown
supply for
brake recti-
er
blue supply for
brake recti-
er
MOTOR CONNECTION (internal wiring)
blue
On several ELEKTROMATEN®the connection U1 und V1 on the motor-plug are inter-
changed.
Important Notice!
After the mains supply has been connected: To conrm that the phase rotation of
the electrical motor is correct the door shall move UPWARDS if the OPEN push
button is operated. If the door does not OPEN change rst phase rotation.
For all three phase ELEKTROMATEN® even DI: Change wiring at terminal
X1: 1.1 – 1.2. For inverter drives FI-ELEKTROMATEN® see page 11.
For all single phase ELEKTROMATEN®: Change wiring at the connection cable plug,
change core no. 1+3 reciprocal. For inverter drives FI-ELEKTROMATEN® see page 11.
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