GEW RHINO Manuel utilisateur
MODULE 4:
Power Supply Installation
Original Instructions
DOC7001-4-EN
GEW RHINO UV SYSTEM
INSTALLATION
MANUAL
Page 2 of 27 © GEW (EC) Limited 2016
RHINO UV System Installation Manual – Module 4, Power Supply Installation
DOC7001-4-EN-Rev2.0
Contact Details
Address: GEW (EC) Limited,
Crompton Way, Crawley,
West Sussex, RH10 9QR, UK.
Telephone: +44 (0) 1737 824500 – main switchboard
+44 (0) 1737 824510 – service and spares
Website: www.gewuv.com
Distributors: www.gewuv.com/contact
Copyright
Duplication (copying, printing, microfilm or other forms) and the electronic distribution of this
document is only allowed with explicit permission of GEW (EC) Limited. GEW (EC) Limited
reserves the right to change technical data without prior announcement. The general business
conditions and the regulations of the licence agreement do apply. All rights are reserved.
DOC7001-4-EN-Rev2.0 © GEW (EC) Limited 2016
RHINO UV System Installation Manual – Module 4, Power Supply Installation
Page 3 of 27
MODULE 4: Power Supply Installation
1 About This Manual ................................................................................ 5
1.1 Introduction .................................................................................................................. 5
1.2 Symbols, Warnings, Cautions and Information ........................................................... 5
1.3 Installation Manual Structure ....................................................................................... 5
2 About RHINO Power Supplies ............................................................. 7
2.1 Description .................................................................................................................. 7
3 Installing RHINO Power Supplies ...................................................... 11
3.1 Environmental Conditions ......................................................................................... 11
3.2 Locating the RR ......................................................................................................... 11
3.2.1 Lifting and Moving the RR .................................................................................... 12
3.3 RR Distribution Systems and Internal Protection Devices ........................................ 13
3.4 Mains Electricity Supply Requirements ..................................................................... 13
3.4.1 Voltage and Voltage Surveys ............................................................................... 14
3.4.2 Harmonic Demand ............................................................................................... 14
3.5 Connecting the RR to the Mains Electricity Supply ................................................... 14
3.5.1 Earth Connections ................................................................................................ 14
3.5.2 Mains Supply Connection, RR (1 & 2-way) .......................................................... 15
3.5.3 Mains Supply Connection, RR (6 & 8-way) .......................................................... 16
3.6 Transient Suppression .............................................................................................. 17
3.7 Connecting the Power Distribution to the RPSUs ..................................................... 17
3.8 Connecting a RPSU to a GEW Lamphead ................................................................ 17
3.9 Connecting a RPSU to a GEW Autodamper ............................................................. 19
3.10 Connecting the CAN Bus .......................................................................................... 19
3.11 Connecting the RR to the Pneumatic Supply ............................................................ 20
3.12 Connecting the RR to the Cooling Fan(s) ................................................................. 22
3.12.1 Phase Rotation ..................................................................................................... 22
3.13 Connecting the RR to the HMI Panel ........................................................................ 23
3.14 Connecting the RR to the Host Press Interface ........................................................ 24
3.14.1 Wiring Connection to the Host Press Interface .................................................... 25
3.15 Connecting the RR to a Chiller Interlock ................................................................... 26
3.16 Post Installation Checks ............................................................................................ 26
3.17 Completion Checklist ................................................................................................. 26
Document Issue Status
Revision Date Comments
1.0 10.03.16 First Issue - JNO.
2.0 16.03.16 Minor updates - JNO.
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RHINO UV System Installation Manual – Module 4, Power Supply Installation
DOC7001-4-EN-Rev2.0
DOC7001-4-EN-Rev2.0 © GEW (EC) Limited 2016
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1 About This Manual
1.1 Introduction
This Installation Manual provides Original Instructions, as defined in Machinery
Directive 2006-42-EC, for the installation and commissioning of your GEW UV system.
Read it carefully before attempting to install or commission the equipment it describes.
Always use trained and competent people for installation, operations, maintenance,
repairs or modifications. Each GEW UV system is engineered to meet the requirements
of a given installation. Any change in requirements may require re-commissioning or
modification of the system.
Do not modify any GEW UV system without the prior written approval of GEW.
1.2 Symbols, Warnings, Cautions and Information
This document, and GEW equipment, use the symbols set out below. They highlight
possible dangers where you need to take safety precautions and follow good practice.
Failure to follow the Warnings and Cautions may invalidate your warranty.
WARNING: Risk of electric shock.
Caution: a reminder of safety practices, or directs attention to unsafe practices that
could result in personal injury or damage to the equipment, or its components, or to the
environment.
Caution: Hot surface.
WARNING: Risk of exposure to ultra violet light.
Additional information and/or essential documentation: Read before attempting to install
or operate equipment.
Check list: Follow a structured set of checks to install or operate equipment.
Electronic copies of this document contain underlined links to essential documentation.
1.3 Installation Manual Structure
This installation manual is divided into modules. Each module describes the installation
procedures for different types of GEW equipment, as follows:
Module 1 Provides general and statutory information about installing GEW products,
explains how to activate the GEW warranty and includes a glossary of
terms.
Module 2 Applies to the installation of GEW UV lampheads.
Module 3 Applies to the installation of GEW and RHINO supplied cooling systems,
including chillers, fans and ducting.
Module 4 Applies to the installation of GEW RHINO power supply systems.
Module 5 Applies to the installation of GEW HMI control panels.
Module 6 Contains the commissioning checklist.
NOTE: The installation of GEW custom components including inert nitrogen systems
may be detailed separately if appropriate.
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RHINO UV System Installation Manual – Module 4, Power Supply Installation
DOC7001-4-EN-Rev2.0
DOC7001-4-EN-Rev2.0 © GEW (EC) Limited 2016
RHINO UV System Installation Manual – Module 4, Power Supply Installation
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2 About RHINO Power Supplies
2.1 Description
GEW power supply systems consist of modular RHINO Power Supply Units (RPSU),
one per UV lamphead, housed in one or more RHINO Rack (RR) power supply
cabinets. Each RPSU supplies power to one lamphead and its associated autodamper.
Figure 1 shows a typical RPSU.
Figure 1: GEW RHINO Power Supply Unit
RRs are available in four sizes to house 1, 2, up to 6 and up to 8 RPSUs each and are
referred to as 1-way, 2-way, 6-way and 8-way RRs. 6-way RRs can be stacked two
high if required. Figure 2 and Figure 3 show typical GEW RRs of the 6-way and 1-way
variety respectively.
Figure 2: GEW RHINO Rack (6-way)
Page 8 of 27 © GEW (EC) Limited 2016
RHINO UV System Installation Manual – Module 4, Power Supply Installation
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Figure 3: GEW RHINO Rack (1-way)
DOC7001-4-EN-Rev2.0 © GEW (EC) Limited 2016
RHINO UV System Installation Manual – Module 4, Power Supply Installation
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Page 10 of 27 © GEW (EC) Limited 2016
RHINO UV System Installation Manual – Module 4, Power Supply Installation
DOC7001-4-EN-Rev2.0
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