Genie GS-2632 Guide de configuration

Operator’s Manual Fourth Edition

Third Printing

Part No. 1000033

with Maintenance Information

Operator's Manual Fourth Edition • Third Printing

GS-2032 • GS-2632 Part No. 1000033

First Edition: Seventeenth Printing, October 2002

Second Edition: First Printing, October 2003

Third Edition: Second Printing, July 2004

Fourth Edition: Second Printing, February 2006

Fourth Edition: Third Printing, May 2017

"Genie" is a registered trademark of

Genie Industries in the U.S.A. and many other

countries. "GS" is a trademark of Genie

Industries.

These machines comply with

ANSI/SIA 92.6-1999.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual

should be considered a permanent part of your

machine and should remain with the machine at all

times. If you have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Legend ...................................................................... 9

Controls .................................................................... 10

Pre-operation Inspection .......................................... 12

Maintenance............................................................. 14

Function Tests .......................................................... 16

Workplace Inspection ............................................... 21

Operating Instructions .............................................. 22

Transport and Lifting Instructions ............................. 27

Decals ...................................................................... 30

Specifications ........................................................... 34

Internet: http://www.genielift.com

e-mail: [email protected]

Operator's Manual

Fourth Edition • Third Printing

Part No.1000033 GS-2032 • GS-2632 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmentalregulations.

You are properly trained to safely operate the

machine.

Operator's Manual Fourth Edition • Third Printing

2 GS-2032 • GS-2632 Part No.1000033

SAFETY RULES

Electrocution Hazards

This machine is not electrically insulated and will

not provide protection from contact with or

proximity to electrical current.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Voltage Minimum Safe

Phase to Phase Approach Distance

Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72 800 lbs / 363 kg Extension only

250 lbs / 113 kg Platform only

550 lbs / 249 kg

Allow for platform movement, electrical line sway

or sag and beware of strong or gusty winds.

Keep away from the machine if it contacts

energized power lines. Personnel on the ground or

in the platform must not touch or operate the

machine until energized power lines are shut off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for welding.

Tip-over Hazards

Occupants, equipment and materials must not

exceed the maximum platform capacity or the

maximum capacity of the platform extension.

Maximum capacity - GS-2032

Platform retracted 800 lbs 363 kg

Platform extended - Platform only 550 lbs 249 kg

Platform extended - Extension only 250 lbs 113 kg

Maximum occupants - ANSI and CSA 2

Maximum occupants - Australia

Outdoor use 1

Indoor use only 2

Operator's Manual

Fourth Edition • Third Printing

Part No.1000033 GS-2032 • GS-2632 3

SAFETY RULES

Maximum capacity - GS-2632

Platform retracted 500 lbs 227 kg

Platform extended - Platform only 250 lbs 113 kg

Platform extended - Extension only 250 lbs 113 kg

Maximum occupants - ANSI and CSA 2

Maximum occupants - Australia

Indoor use only 2

Do not raise the platform unless the machine is on

a firm, level surface.

Do not depend on the tilt alarm as a level indicator.

The tilt alarm sounds on the chassis only when the

machine is on a slope.

If the tilt alarm sounds:

Lower the platform. Move the machine to a firm,

level surface. If the tilt alarm sounds when the

platform is raised, use extreme caution to lower the

platform.

Do not alter or disable the limit switches.

500 lbs / 227 kg Extension only

250 lbs / 113 kg Platform only

250 lbs / 113 kg

Do not drive over 0.5 mph / 0.7 km/h with the

platform raised.

Use extreme care and slow speeds while driving

the machine in a stowed position across uneven

terrain, debris, unstable or slippery surfaces and

near holes and drop-offs.

Do not drive the machine on a slope that exceeds

the slope and side slope rating of the

machine.Slope rating applies to machines in the

stowed position.

Maximum slope rating, stowed position 30% (17°)

Maximum side slope rating,

stowed position 30% (17°)

Note: Slope rating is subject to ground conditions

and adequate traction.

Do not use the platform controls to free a platform

that is caught, snagged or otherwise prevented

from normal motion by an adjacent structure. All

personnel must be removed from the platform

before attempting to free the platform using the

ground controls.

Do not push off or pull

toward any object outside

of the platform.

Maximum allowable

manual force

GS-2032

ANSI & CSA - 2 person

120 lbs / 534 N

Australia - Indoor use only - 2 person 90 lbs / 400 N

Australia - Outdoor use - 1 person 45 lbs / 200 N

GS-2632

ANSI & CSA - 2 person 100 lbs / 445 N

Australia - Indoor use only - 2 person 90 lbs / 400 N

Operator's Manual Fourth Edition • Third Printing

4 GS-2032 • GS-2632 Part No.1000033

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by

person(s)in theplatform.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not use the machine on a moving or mobile

surface or vehicle.

Be sure all tires are in good condition, castle nuts

are properly tightened and cotter pins are properly

installed.

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 65 pounds / 30 kg.

Do not use the machine as a crane.

Do not push the machine or other objects with the

platform.

Do not contact adjacent structures with the

platform.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

Do not operate the machine with the chassis trays

open.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not modify or alter an aerial work platform

withoutprior writtenpermissionfromthe

manufacturer.Mountingattachmentsforholding

toolsorothermaterialsontotheplatform, toeboards

or guard rail system can increase the weight in the

platform and the surface area of the platform or the

load.

OutdoorUse: Donotraisetheplatform whenwind

speeds may exceed 28 mph / 12.5 m/s. If wind

speeds exceed 28 mph / 12.5 m/s when the

platform is raised, lower the platform and do not

continueto operatethemachine.

Indoor Use: Whenraisingthe platform,follow

ratingsforallowable side force andnumberof

occupants on page 3.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed to

the wind will decrease machine stability.

Donotdrivethe machine on or nearuneventerrain,

unstablesurfacesorotherhazardousconditions

with the platform raised.

Do not replace items critical to machine stability

with items of different weight or specification.

Do not place or attach fixed or overhanging loads to

any part of this machine.

SAFETY RULES

Operator's Manual

Fourth Edition • Third Printing

Part No.1000033 GS-2032 • GS-2632 5

SAFETY RULES

Fall Hazards

The guard rail system provides fall protection. If

occupantsofthe platform arerequiredto wear

personalfallprotection equipment(PFPE) dueto

job site or employer rules, PFPE equipment and its

use shall be in accordance with the PFPE

manufacturer’sinstructionsandapplicable

governmentalrequirements.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform floor at

all times.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Attach the platform entry chain or close the entry

gatebeforeoperating.

Do not operate the machine unless the guard rails

are properly installed and the entry is secured for

operation.

Collision Hazards

Be aware of limited sight

distance and blind spots

whendrivingoroperating.

Beawareof theextendedplatform position when

movingthemachine.

The machine must be on a level surface or secured

beforereleasingthebrakes.

Operators must comply with employer, job site and

governmentalrulesregardinguseofpersonal

protectivequipment.

Checkthework areaforoverhead obstructions or

otherpossiblehazards.

Beawareofcrushinghazardswhengraspingthe

platformguardrail.

Observeandusethecolor-codeddirectionarrows

on the platform controls and platform decal plate for

drive and steer functions.

Nostuntdriving orhorseplaywhile operatinga

machine.

Operator's Manual Fourth Edition • Third Printing

6 GS-2032 • GS-2632 Part No.1000033

SAFETY RULES

Crushing Hazards

Keep hands and limbs out of scissors.

Do not work under the platform or in the scissor

links without the safety arm in place.

Use common sense and planning when operating

the machine with the controller from the ground.

Maintain safe distances between the operator, the

machine and fixed objects.

Component Damage Hazard

Do not use the machine as a ground for welding.

Explosion and Fire Hazard

Do not operate the machine in hazardous locations

or locations where potentially flammable or

explosive gases or particles may be present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each work

shift. Immediately tag and remove from service a

damaged or malfunctioning machine.

Be sure all maintenance has been performed as

specified in this manual and the appropriate

service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety, and responsibilities

manuals are complete, legible and in the storage

container located on the platform.

Do not lower the platform unless the area below is

clear of personnel and obstructions.

Limit travel speed according to the condition of the

ground surface, congestion, slope, location of

personnel, and any other factors which may cause

collision.

Do not operate a machine in the path of any crane

or moving overhead machinery unless the controls

of the crane have been locked out and/or

precautions have been taken to prevent any

potentialcollision.

Operator's Manual

Fourth Edition • Third Printing

Part No.1000033 GS-2032 • GS-2632 7

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—used to indicate operation

or maintenance information.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Improper contact with components under any

cover will cause serious injury. Only trained

maintenance personnel should access

compartments. Access by the operator is only

advised when performing a pre-operation

inspection. All compartments must remain closed

and secured during operation.

Operator's Manual Fourth Edition • Third Printing

8 GS-2032 • GS-2632 Part No.1000033

SAFETY RULES

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize

battery acid spills with baking soda and water.

Do not expose the batteries or the charger to water

or rain during charging.

Explosion Hazards

Keep sparks, flames

and lighted tobacco

away from batteries.

Batteries emit an

explosive gas.

The battery tray should

remain open during the

entire charging cycle.

Do not contact the battery terminals or the cable

clamps with tools that may cause sparks.

Component Damage Hazard

Do not use any battery charger greater than 24V to

charge the batteries.

Electrocution Hazards

Connect the battery charger to

a grounded, AC 3-wire electrical

outlet only.

Inspect daily for damaged cord,

cables and wires. Replace

damaged items before

operating.

Avoid electrical shock from contact with battery

terminals. Remove all rings, watches and other

jewelry.

Tip-over Hazard

Do not use batteries that weigh less than the

original equipment. Batteries are used as

counterweight and are critical to machine stability.

Each battery must weigh 65 pounds / 30 kg.

Lifting Hazard

Use the appropriate number of people and proper

lifting techniques when lifting batteries.

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