Generac Power Systems NP-66LPG Series Manuel utilisateur

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Air-cooled

Recreational

Vehicle

Generator

OWNER'S

MANUAL

GENERAC

CORPORATION

Model

No.

9734-3

Series

NP-66LPG

Manual

No.

A4081

THIS

SYMBOL

POINTS

OUT

IMPORTANT

SAFETY

INSTRUCTIONS.

WHICH.

IF

NOT

FOLLOWED.

COULD

ENDANGER

THE

PERSONAL

SAFETY

AND/OR

PROPERTY

OF

YOURSELF

AND

OTHERS.

READ

AND

FOLLOW

ALL

INSTRUCTIONS

IN

THE

MANUAL

BEFORE

ATTEMPTING

TO

OPERATE

THIS

UNIT.

Revision

1

(9/18/97)

Printed

in

U.S.A.

&

0

<r

tflaai

a

J

a

Ivcyi

_

5

_

Generac

NP-66LPG

Recreational

Vehicle

Generator

THE

MANUFACTURER

SUGGESTS

THAT

THESE

“RULES”

FOR

SAFE

OPERATION

BE

COPIED

AND

POSTED

IN

POTENTIAL

HAZARD

AREAS

OF

THE

RECREATIONAL

VEHICLE.

SAFETY

SHOULD

BE

STRESSED

TO

ALL

OPERATORS

AND

POTENTIAL

OPERATORS

OF

THIS

EQUIPMENT.

Study

these

SAFETY

RULES

carefully

before

operating

or

ser¬

vicing

applicable

equipment.

Become

familiar

with

this

Owner's

Manual

and

with

your

generator.

Safe,

efficient

and

reliable

operation

can

only

be

achieved

if

generator

is

properly

installed,

operated

and

maintained.

Many

accidents

are

caused

by

fail¬

ing

to

follow

simple

and

fundamental

rules

or

precautions.

The

manufacturer

suggests

that

these

GENERAL

SAFETY

RULES

be

copied

and

posted

in

potential

hazard

areas

of

the

recreational

vehicle.

Safety

should

be

stressed

to

all

operators

and

poten¬

tial

operators

of

equipment.

The

manufacturer

cannot

possibly

anticipate

every

circum¬

stance

that

might

involve

a

hazard.

The

warnings

in

this

Manual

and

on

tags

and

decals

affixed

to

the

unit

are,

therefore,

not

all-

inclusive.

If

you

use

a

procedure,

work

method

or

operating

technique

Generac

does

not

specifically

recommend,

you

must

satisfy

yourself

that

it

is

safe

for

you

and

others.

You

must

also

make

sure

the

procedure,

work

method

or

operating

technique

that

you

chose

does

not

render

the

generator

to

be

unsafe.

□

WARNING:

0

The

engine

exhaust

from

this

product

contains

chemicals

known

to

the

State

of

California

to

cause

cancer,

birth

defects,

or

other

reproductive

harm.

•

For

fire

safety,

the

recreational

vehicle

generator

must

be

properly

installed

and

maintained.

Installation

must

always

remain

in

com¬

pliance

with

applicable

codes

and

standards.

In

addition,

the

generator

must

be

installed

in

conformance

to

the

manufacturer's

detailed

installation

instructions.

Following

installation,

nothing

must

be

done

that

might

render

the

generator

in

noncompliance

with

such

codes,

standards

and

instructions.

•

The

RV

generator

produces

extremely

high

and

dangerous

elec¬

trical

voltages

and

can

cause

dangerous,

and

possibly

fatal,

electrical

shock.

Avoid

contact

with

bare

wires,

terminals,

etc.

while

the

unit

is

running.

If

you

must

work

around

an

operating

generator,

stand

on

an

insulated,

dry

surface

to

reduce

shock

hazard.

•

Never

work

on

this

equipment

or

handle

any

electrical

device

while

standing

in

water,

while

barefoot,

or

while

hands

or

feet

are

wet.

Dangerous

electrical

shock

will

result.

•

Have

the

generator

properly

grounded

(bonded)

during

installation

onto

the

vehicle,

either

by

solid

mounting

to

the

vehicle

frame

or

chassis

or

by

means

of

an

approved

bonding

conductor.

DO

NOT

disconnect

the

bonding

conductor,

if

so

equipped.

DO

NOT

recon¬

nect

the

bonding

conductor

to

any

generator

part

that

might

be

removed

or

disassembled

during

routine

maintenance.

If

the

ground¬

ing

conductor

must

be

replaced,

use

only

a

flexible

conductor

that

is

of

No.

8

AWG

copper

wire

minimum.

In

case

of

accident

caused

by

electric

shock,

shut

down

the

source

of

electrical

power

down

at

once.

If

this

cannot

be

done,

free

victim

from

live

conductor.

AVOID

DIRECT

CONTACT

WITH

THE

VICTIM.

Use

a

dry

board,

dry

rope,

or

other

non-conducting

implement

to

free

the

victim

from

live

conductor.

Inspect

fuel

system

frequently

for

leaks

or

damage.

Repair

or

replace

any

damaged

or

leaking

component

immediately.

Never

attempt

to

change,

alter

or

modify

the

generator

fuel

system

in

any

way

that

might

affect

safety

or

compliance

with

applicable

codes

and

standards.

The

generator

engine

gives

off

DEADLY

carbon

monoxide

gas

through

its

exhaust

system.

This

dangerous

gas,

if

breathed

in

suf¬

ficient

concentrations,

can

cause

unconsciousness

or

even

death.

This

exhaust

system

must

have

been

properly

installed,

in

strict

com¬

pliance

with

applicable

codes

and

standards.

Following

installation,

you

must

do

nothing

that

might

render

the

system

unsafe

or

in

non-

compliance

with

such

codes

and

standards.

The

generator

compartment

must

be

completely

vapor

sealed

from

vehicle

inte¬

rior.

There

must

be

no

possibility

of

exhaust

fumes

entering

the

vehicle

interior.

Never

operate

this

equipment

with

a

leaking

or

defective

exhaust

system.

Never

use

the

generator

or

any

of

its

parts

as

a

step.

Stepping

on

the

unit

can

stress

and

break

parts

and

may

result

in

dangerous,

fuel

leakage,

oil

leakage,

etc.

Do

not

smoke

around

the

generator.

Wipe

up

any

fuel,

and

oil

immediately

Never

leave

oily

or

fuel

soaked

rags

in

the

generator

compartment

or

on

the

generator

itself.

Keep

the

area

around

the

generator

clean

and

free

of

debris.

Adequate

ventilation

is

required

to

expel

toxic

fumes

and

gasoline

vapors

from

the

generator

compartment.

Do

not

alter

the

installa¬

tion

of

this

equipment

in

any

manner

that

might

obstruct

air

and

ventilation

openings.

Such

openings

must

be

kept

clear

and

unob¬

structed.

Keep

hands,

feet,

clothing,

etc.,

away

from

drive

belts,

fans

and

other

moving

parts

of

this

equipment.

Never

remove

any

drive

belt

or

fan

guards

while

the

unit

is

operating.

Inspect

the

generator

periodically.

Repair

or

replace

all

damaged

or

defective

parts

immediately.

This

generator

uses

LP

gas

(propane)

as

a

fuel.

Liquid

Propane

gas

is

highly

EXPLOSIVE.

The

gas

is

heavier

than

air

and

tends

to

settle

in

low

areas

where

even

the

slightest

spark

can

ignite

the

gas

and

cause

an

explosion.

Before

performing

any

maintenance

on

the

generator

set,

discon¬

nect

its

battery

cables

to

prevent

accidental

start

up.

Disconnect

the

cable

from

the

battery

post

indicated

by

a

NEGATIVE,

NEG

or

(-)

first.

Reconnect

that

cable

last.

Recreational

Vehicle

Generator

2

$

O

&

Generac

NP-66LPG

Recreational

Vehicle

Generator

Please

record

the

following

information

from

the

generator

DATA

PLATE

or

information

decal.

1.

M

odel

Number_

2.

Serial

Number_

3.kW

Rating.

4.

Rated

Voltage.

5.

Phase

6.

Hertz.

REFERENCE

NUMBER

IDENTIFICATION

1.

Generator

Air

Intake

Screen

2.

Engine

Start/Stop

Switch

3.

Fuse

4.

Circuit

Breaker

5.

Optional

Remote

Panel

Receptacle

6.

Generator

AC

Output

Leads

7.

Circuit

Breaker

8.

12

Volts

Battery

Connection

iq,

9.

Fuel

Primer

Switch

10.

Fuel

Solenoid

11.

Pressure

Regulator

12.

Oil

Filter

13.

Oil

Drain

Plug

14.

Oil

Dipstick

and

Filler

Tube

Recreational

Vehicle

Generator

Generac

NP-66LPG

Recreational

Vehicle

Generator

GENERAL

SAFETY

RULES.2

IDENTIFICATION

RECORD.3

GENERATOR

FEATURES.3

READ

THIS

MANUAL

Operation

and

Maintenance.5

How

to

Obtain

Sen/ice.5

GENERATOR

FAMILIARIZATION

Generator

Applicability.6

Installation.6

Safety.6

Generator

AC

Connection

System.6

OPERATING

INSTRUCTIONS.7-11

Generator

Control

Panel.7

Optional

Remote

Start/Stop

Panel.7

Before

Starting

the

Engine.8

Starting.8

Stopping

the

Generator.8

Applying

Loads

to

Generator.9

Don’t

Overload

the

Generator.9

Additional

Information.10-11

SPECIFICATIONS

Fuel

Requirements..

1

2

Engine

Oil

Requirements.

12

Generator

Specifications..12

13-16

.13

.13

.13

.14

.14

.14

15-16

.16

.16

.17

REPAIR

PARTS.18-27

ELECTRICAL

DATA.28

EMMISSIONS

WARRANTY...:....30-31

BASIC

3-YEAR

WARRANTY.back

page

MAINTENANCE..

Checking

Engine

Oil

Level.

Change

Engine

Oil.

Change

oil

filter.

Engine

Air

Cleaner.

Spark

Arrestor

Muffler.

Engine

Spark

Plugs.

Miscellaneous

Maintenance.

Out

of

Service

Protection.

Return

the

Unit

to

Service

after

Storage

TROUBLESHOOTING.

Recreational

Vehicle

Generator

Gensrac

NP-66LPG

Recreational

Vehicle

Generator

If

you

don't

understand

any

portion

of

this

manual,

contact

Gen-

erac

for

a

demonstration

of

actual

starting,

operating

and

servicing

procedures.

Throughout

this

publication

and

on

tags

and

decals

affixed

to

the

generator,

DANGER

and

CAUTION

blocks

are

used

to

alert

you

to

special

instruction

about

a

particular

operation

that

may

be

hazardous

if

performed

incorrectly

or

carelessly.

Observe

them

carefully.

These

safety

warnings

cannot

eliminate

the

hazards

that

they

indicate.

Strict

compliance

with

the

special

instructions

while

performing

the

service

plus

‘common

sense”

are

major

mea¬

sures

to

prevent

accidents.

The

following

definitions

apply

to

DANGER,

CAUTION

and

NOTE

blocks

found

throughout

the

manual.

DANGER:

AFTER

THIS

HEADING

YOU

CAN

READ

HANDLING,

INSTALLING,

OPERATING

OR

SERVIC¬

ING

INSTRUCTIONS

THAT,

IF

NOT

STRICTLY

COMPLIED

WITH,

MAY

RESULT

IN

PERSONAL

INJURY.

CAUTION:

After

this

heading

you

can

read

instruc¬

tions

for

handling,

installing,

operating

or

servicing

the

generator

that,

if

not

strictly

complied

with,

may

result

in

damage

to

equipment

and/or

property.

NOTE:

After

this

heading

you

can

read

explanatory

statements

that

require

special

emphasis.

These

symbols

indicate

the

following:

Points

out

important

safety

information

and,

if

not

fol¬

lowed,

could

endanger

personal

safety

and/or

property

of

yourself

and

others.

Potential

explosion

hazard

Potential

fire

hazard

The

operator

(driver)

is

responsible

for

proper

and

safe

use-

of

the

vehicle,

equipment

on

the

vehicle,

and

the

safety

of

all

vehicle

occupants.

We

strongly

recommend

that

the

operator

read

this

Owner's

Manual

and

thoroughly

understand

all

instructions

before

using

this

equipment.

We

also

strongly

rec¬

ommend

instructing

other

occupants

in

the

vehicle

to

properly

start

and

operate

the

generator.

This

prepares

them

if-they

need

to

operate

the

equipment

in

an

emergency.

OPERATION

AND

MAINTENANCE

It

is

the

operator's

responsibility

to

perform

all

safety

checks;

to

make

sure

that

all

maintenance

for

safe

operation

is

per¬

formed

promptly;

and

to

have

the

equipment

checked

by

an

Authorized

Dealer

periodically.

Normal

maintenance

service

and

replacement

of

parts

are

the

responsibility

of

the

Owner/Operator

and,

as

such,

are

not

considered

defects

in

materials

or

workmanship

within

the

terms

of

the

warranty.

Indi¬

vidual

operating

habits

and

usage

contribute

to

the

need

for

maintenance

service.

Proper

maintenance

and

care

of

your

industrial

mobile

gen¬

erator

assures

a

minimum

number

of

problems

and

keeps

your

operating

expenses

at

a

minimum.

See

your

authorized

Dealer/Distributor

for

service

aids

and

accessories.

HOW

TO

OBTAIN

SERVICE

When

your

recreational

vehicle

generator

set

requires

servicing

or

repairs,

simply

contact

an

Authorized

Service

Facility

for

assistance.

Service

technicians

are

factory-trained

and

are

capable

of

handling

all

of

your

service

needs.

When

contacting

an

Authorized

Service

Facility

or

the

factory

about

parts

and

service,

always

supply

the

complete

model

number

and

serial

number

of

your

unit

as

given

on

its

data

decal.

The

warranty

on

your

generator

is

included

in

this

Owner's

Manual,

as

well

as

listings

for

repair

parts.

Potential

electrical

shock

hazard

Recreational

Vehicle

Generator

GENERATOR

APPLICABILITY

These

generators

have

been

designed

and

manufactured

for

supplying

electrical

power

for

recreational

vehicles.

You

should

not

modify

the

generator

or

use

it

for

any

application

other

than

for

what

it

was

designed.

If

there

are

questions

pertaining

to

its

application,

write

or

call

the

factory.

Do

not

use

the

unit

until

you

have

been

advised

by

a

competent

authority.

installer

complied

with

all

applicable

codes,

standards

and

reg¬

ulations

pertaining

to

installation.

Owners/Operators

should

make

sure

nothing

is

done

during

installation

that

might

render

the

unit

unsafe

or

in

noncompli¬

ance

with

applicable

codes,

standards

and

instructions.

They

should

be

sure

the

unit

has

been

installed

to

allow

adequate

ventilation

for

cooling

and

exhaust

air.

DANGER:

FOR

FIRE

SAFETY,

THE

GENERATOR

MUST

HAVE

BEEN

PROPERLY

INSTALLED

IN

COMPLIANCE

WITH

(1)

ANS1119.2-1975/NFPA

501C-1974

"STANDARD

FOR

RECREATIONAL

VEHICLES",

PART

III,

"INSTALLATION

OF

ELEC¬

TRICAL

SYSTEMS."

THE

GENERATOR

ALSO

MUST

HAVE

BEEN

INSTALLED

IN

STRICT

COMPLI¬

ANCE

WITH

THE

MANUFACTURER'S

DETAILED

INSTALLATION

INSTRUCTIONS.

AFTER

INSTALLA¬

TION,

DO

NOTHING

THAT

MIGHT

RENDER

THE

UNIT

IN

NON-COMPLIANCE

WITH

SUCH

CODES,

STANDARDS

AND

INSTRUCTIONS.

You

can

use

this

generator

to

supply

electrical

power

for

oper¬

ating

120/240

volts,

single

phase,

60

Hertz,

AC

electrical

loads.

These

loads

can

require

up

to

6600

watts

of

(6.6

kW)

of

power,

but

cannot

exceed

55

AC

amperes

of

current

at

120

volts

or

exceed

27.5

AC

amperes

at

240

volts.

CAUTION:

Do

not

overload

the

generator.

Some

installations

may

require

that

electrical

loads

be

alternated

to

avoid

overloading.

Applying

exces¬

sively

high

electrical

loads

may

damage

the

generator

and

may

shorten

its

life.

Add

up

the

rated

watts

of

all

electrical

lighting,

appliance,

tool

and

motor

loads

the

generator

will

power

at

one

time.

This

total

should

not

be

greater

than

the

wattage

capacity

of

the

generator.

If

an

electrical

device

nameplate

gives

only

volts

and

amps,

multi¬

ply

volts

times

amps

to

obtain

watts

(volts

x

amps

=

watts).

Some

electric

motors

require

more

watts

of

power

(or

amps

of

current)

for

starting

than

for

continuous

operation.

INSTALLATION

This

Owner’s

Manual

has

been

prepared

under

the

assump¬

tion

that

a

competent,

qualified

technician

installed

the

generator

into

a

recreational

vehicle.

We

also

assume

the

SAFETY

Before

using

the

generator

set,

carefully

read

GENERAL

SAFETY

RULES

inside

the

cover.

Comply

with

these

RULES

to

prevent

accidents

and

damage

to

equipment

and/or

prop¬

erty.

Generac

suggests

copying

and

posting

the

GENERAL

SAFETY

RULES

in

potential

hazard

areas

of

the

recreational

vehicle.

Safety

should

be

stressed

to

all

operators

of

this

equipment.

GENERATOR

AC

CONNECTION

SYSTEM

This

generator

set

is

equipped

with

dual

Stator

a-c

power

windings.

These

two

stator

windings

supply

electrical

power

to

customer

electrical

loads

by

means

of

a

dual

2-wire

con¬

nection

system.

Note,

however,

that

neutral

is

grounded.

The

generator

may

have

been

installed

so

that

units

power

120

volts

AC

loads

(Figure

1);

or

you

can

wire

them

to

connect

both

120

and/or

240

volts

AC

electrical

loads.

Be

sure

to

install

jumper

wire

between

the

circuit

breakers

when

reconnecting

for

120/240

volts.

Refer

to

the

Installation

Manual

for

more

infor¬

mation.

Figure

1

—

Connections

for

120

Volts

Only

Recreational

Vehicle

Generator

■

MAIN

BREAKER

_

Protects

generators

AC

output

circuit

against

overload

and

pro¬

vides

a

method

of

turning

OFF

the

generators

120/240

volts

AC

output

to

vehicle

circuits.

The

NP-66LPG

has

one

20

amp

breaker

and

one

30

amp

breaker.

NOTE:

If

the

Series

NP-66LPG

has

been

reconnected

for

dual

voltage

AC

output

(120/240

volts),

you

can

install

line

break¬

ers

having

an

amperage

rating

that

is

different

than

stated

above.

The

replacement

line

breakers

consist

of

two

separate

breakers

with

a

connecting

piece

between

the

breaker

handles

(so

that

both

breakers

will

operate

at

the

same

time).

If

the

unit

is

reconnected

for

dual

voltage,

it

is

no

longer

RVIA

listed.

REMOTE

START/STOP

PANEL

A

remote

mounted

Start/Stop

Panel

is

available,

which

allows

you

to

start

and

stop

the

generator

engine

conveniently

from

inside

the

vehicle.

■

FUEL

PRIMER

_

Before

starting

a

cold

engine

(it

has

not

been

started

in

more

than

two

weeks),

you

must

press

this

switch

to

bring

fuel

from

the

tank

to

the

fuel

regulator.

This

rocker

type

switch

springs

back

into

its

original

position

when

you

release

it.

■

START/STOP

SWITCH

_

To

crank

and

start

the

engine,

hold

this

switch

at

its

START

position.

Release

the

switch

when

the

engine

starts.

To

stop

an

operating

engine,

press

and

hold

the

switch

in

its

STOP

position

until

the

engine

shuts

off.

The

switch

center

position

is

the

RUN

position.

■

FUSE

_

Protects

the

engine

DC

control

circuit

against

electrical

over¬

load.

If

the

fuse

element

has

melted

open

due

to

overloading,

the

engine

cannot

be

cranked.

If

you

must

replace

it,

use

only

an

identical

replacement

fuse.

GENERATOR

CONTROL

PANEL

Mounted

on

the

generator

control

panel

(Figure

2)

are

the

fol¬

lowing

features:

Recreational

Vetilcle

Generator

Ui’KRA

iluN

!

Generac

NP-66LPG

Recreational

Vehicle

Generator

&

&

BEFORE

STARTING

THE

ENGINE

IMPORTANT:

INSTRUCTIONS

AND

INFORMATION

IN

THIS

MANUAL

ASSUME

THE

GENERATOR

HAS

BEEN

PROP¬

ERLY

INSTALLED,

CONNECTED,

SERVICED,

TESTED

AND

ADJUSTED

BY

A

QUALIFIED

INSTALLATION

TECHNICIAN

OF

INSTALLATION

CONTRACTOR.

■

INSTALLATION

_

Generator

installation

must

have

been

properly

completed

so

it

complies

with

all

applicable

codes,

standards

and

regula¬

tions

and

with

the

manufacturer's

recommendations.

■

ENGINE

LUBRICATION

_

Have

engine

crankcase

properly

serviced

with

recommended

oil

before

starting.

Refer

to

“Maintenance"

and

"Specifica¬

tions*

sections

for

oil

servicing

procedures

and

recommendations.

CAUTION:

Any

attempt

to

crank

or

start

the

engine

before

you

have

properly

serviced

it

with

the

recommended

oil

may

result

in

engine

failure.

■

FUEL

SUPPLY

_

"

The

engine

must

have

adequate

supply

of

proper

fuel

to

oper¬

ate.

Before

starting,

check

that

sufficient

fuel

is

available.

■

COOLING

AND

VENTILATING

AIR

Air

inlet

and

outlet

openings

in

the

generator

compartment

must

be

open

and

unobstructed

for

continued

proper

operation.

With¬

out

sufficient

cooling

and

ventilating

air

flow,

the

engine-generator

quickly

overheats,

which

causes

it

to

quickly

shutdown.

Overheating

could

also

damage

the

unit

or

your

vehicle.

■

ENGINE

EXHAUST

GAS

_

Before

starting

the

generator

engine,

you

should

be

sure

there

is

no

way

for

exhaust

gases

to

enter

the

vehicle

interior

and

endangering

people

or

animals.

Close

windows,

doors

and

other

openings

in

the

vehicle

that,

if

open,

might

permit

exhaust

gases

to

enter

the

vehicle.

DANGER:

THE

GENERATOR

ENGINE

GIVES

OFF

DEADLY

CARBON

MONOXIDE

GAS

THROUGH

ITS

EXHAUST

SYSTEM.

THIS

DANGEROUS

GAS,

IF

BREATHED

IN

SUFFICIENT

CONCENTRATIONS,

CAN

CAUSE

UNCONSCIOUSNESS

OR

EVEN

DEATH.

DO

NOT

OPERATE

THE

GENERATOR

IF

ITS

EXHAUST

SYSTEM

IS

LEAKING

OR

HAS

BEEN

DAMAGED.

SYMPTOMS

OF

CARBON

MONOXIDE

POISONING

ARE

(A)

INABILITY

TO

THINK

COHER¬

ENTLY,

(B)

VOMITING,

(C)

TWITCHING

MUSCLES,

(D)

THROBBING

TEMPLES,

(E)

DIZZINESS,

(F)

HEADACHE,

(G)

WEAKNESS

AND

SLEEPINESS.

IF

YOU

FEEL

ANY

OF

THESE

SYMPTOMS,

MOVE

INTO

FRESH

AIR

IMMEDIATELY.

IF

SYMPTOMS

PERSIST,

GET

MEDICAL

HELP.

STARTING

THE

GENERATOR

To

start

the

generator

from

either

the

generator

control

panel

or

from

the

optional

Remote

Panel,

proceed

as

follows:

1.

Turn

OFF

electrical

loads,

using

whatever

means

provided

in

your

vehicle

(such

as

a

main

line

circuit

breaker

or

trans¬

fer

switch.

NOTE:

If

starting

from

the

generator

panel,

turn

OFF

loads

by

setting

the

generators

main

circuit

breaker

to

“OFF

or

“OPEN".

If

starting

from

a

Remote

Panel,

turn

OFF

loads

using

whatever

means

is

provided

in

the

vehicle

(such

as

a

main

circuit

breaker).

2.

Hold

the

engine

Start/Stop

Switch

at

START

to

crank

engine.

Release

the

switch

when

the

engine

starts.

3.

Let

the

engine

run

at

no-load

for

a

few

minutes

to

stabilize

and

warm

up.

4.

Turn

ON

electrical

loads,

using

whatever

means

provided

(such

as

a

main

circuit

breaker

or

transfer

switch).

STOPPING

THE

GENERATOR

1.

T

um

OFF

all

electrical

loads,

using

whatever

means

pro¬

vided

(such

a

main

circuit

breaker

or

transfer

switch).

2.

Place

Start/Stop

switch

in

its

STOP

position.

Recreational

Vehicle

Generator

w

Generac

NP-66LPG

Recreational

Vehicle

Generator

APPLYING

LOADS

TO

GENERATOR

When

applying

electrical

loads

to

the

generator,

observe

these

guidelines:

•

Before

applying

electrical

loads,

let

the

generator

stabilize

and

warm

up

for

a

minute

or

two.

•

DO

NOT

overload

the

generator.

■

LETTING

THE

ENGINE

STABILIZE

The

generator

supplies

correct

rated

frequency

and

voltage

only

at

the

proper

governed

speed.

Some

electrical

appli¬

ances

may

be

extremely

sensitive

to

voltage

and

frequency.

Incorrect

frequencies

and/or

voltages

can

damage

those

appli¬

ances.

If

electrical

loads

are

applied

at

reduced

operating

speeds,

such

loads

imposed

on

the

engine

when

sufficient

power

is

not

avail¬

able

may

shorten

engine

life.

Never

turn

ON

electrical

loads

until

after

the

generator

engine

has

started

and

stabilized

ON-speed.

■

DO

NOT

OVERLOAD

THE

GENERATOR

You

can

read

the

rated

wattage/amperage

capacity

of

your

generator

on

the

generator

data

plate

(see

“Identification

Record”

on

Page

1).

Applying

electrical

loads

in

excess

of

the

unit’s

rated

capac¬

ity

will

cause

the

engine-generator

to

automatically

shutdown.

To

avoid

overloading,

add

up

the

wattage

of

all

connected

elec¬

trical

lighting,

appliance,

tool

and

motor

loads.

This

total

should

not

be

greater

than

the

generator’s

rated

wattage

capacity.

•

Most

lighting,

appliance,

tool

and

motor

loads

indicate

their

required

watts

on

their

nameplate

or

data

plate.

For

light

bulbs,

simply

note

the

wattage

rating

of

the

bulb.

•

If

a

load

does

not

show

its

rated

wattage,

multiply

that

load’s

rated

VOLTS

times

AMPS

to

obtain

WATTS.

•

Induction

type

motors

(such

as

those

that

run

the

vehicle’s

furnace

fan,

refrigerator,

air

conditioner,

etc.)

need

about

2-

1/2

times

more

watts

of

power

for

starting

than

for

running

(for

a

few

seconds

during

motor

starting).

Be

sure

to

allow

for

this

when

connecting

electrical

loads

to

the

generator.

First,

figure

the

watts

needed

to

start

electric

motors

in

the

system.

To

that

figure,

add

the

running

wattages

of

other

items

that

will

be

operated

by

the

generator.

•

Do

not

apply

heavy

electrical

loads

for

the

first

two

or

three

hours

of

operation.

’Air

Conditioner

(12.000

Btu).

Battery

Charger

(20

amp).

Belt

Sander

(3").

Chain

Saw......

Circular

Saw

(6-12").

Coffee

Maker.

’Compressor

(1

HP).

’Deep

Freeze.

Disc

Sander

(9").

Electric

Range

(one

element)

Electric

Skillet.

’Furnace

Fan

(1/3

HP)..

Hair

Dryer...

Hand

Drill

(1").

Hedge

Trimmer.

Impact

Wrench..

WATTAGE

REFERENCE

GUIDE

RUNNING

RUNNING

WATTS

WATTS

.1700

Lawn

Mower.1200

.500

Light

Bulb.100

.1000

Microwave

Oven.

7

00

.1200

’Milk

Cooler.1100

800

to

1000

Oil

Burner

on

Furnace.300

.1000

Oil

Fired

Space

Heater

(140,000

Btu).400

.2000

’Paint

Sprayer,

Airless

(1/3

HP).600

.500

Radio...50

to

200

.1200

’Refrigerator..v.

600

.1500

Slow

Cooker...

2

00

..1250

’Submersible

Pump

(1-1/2

HP)....2800

.1200

’Submersible

Pump

(1

HP).:..2000

.1200

*TableSaw

(10”)

.

.

1

7

50

to

2000

.1100

Television....1750

to

2000

.450

’

Allow

2-1/2

times

the

listed

watts

for

starting

these

.500

devices.

Recreational

Vehicle

Generator

9

0

4

#

Generac

NP-66LPG

Recreational

Vehicle

Generator

ADDITIONAL

INFORMATION

This

section

discusses

some

of

the

engine

protective

devices,

overload

protection

and

breaking

in

a

new

generator.

■

AUTOMATIC

LOW

OIL

PRESSURE

SHUTDOWN

_

The

engine

is

equipped

with

a

normally-open

(N.O.)

oil

pressure

switch

(Figure

4).

Engine

oil

pressure

holds

the

switch

open

during

cranking

and

operation.

Should

oil

pres¬

sure

drop

below

about

8-10

PSI,

the

switch

contacts

close

and

the

engine

automatically

shuts

down.

Figure

4

—

Switches

for

Engine

Safety

Shutdown

■

HIGH

TEMPERATURE

SHUTDOWN

An

oil

temperature

switch

(Figure

4)

with

normally-open

(N.O.)

contacts

is

mounted

near

the

oil

filter.

If

oil

temperature

were

to

exceed

about

284°F

(140°C),

the

switch

contacts

close

and

the

engine

shuts

down.

■

FIELD

BOOST

_

The

Controller

Circuit

Board

houses

a

field

boost

diode

and

resistor

which

are

not

part

of

the

automatic

choke

circuit.

These

two

components

are

part

of

a

“field

boost"

circuit

(Figure

5).

During

engine

cranking

only,

a

positive

DC

(battery)

volt¬

age

is

delivered

through

the

diode,

resistor,

brushes

and

slip

rings,

and

the

generator

rotor.

Application

of

this

voltage

to

the

rotor

Hashes

the

field"

whenever

it

is

started.

Hashing

of

the

field

each

time

the

generator

starts

makes

sure

that

a

suf¬

ficiently

strong

magnetic

field

is

available

to

produce

“pick

up"

voltage

in

the

stator

windings.

■

OVERVOLTAGE

PROTECTION

A

solid

state

voltage

regulator

(Figure

6)

controls

the

gener¬

ator’s

AC

output

voltage.

This

regulator

supplies

an

excitation

current

to

the

rotor.

By

regulating

the

rotor’s

excitation

current,

the

strength

of

its

magnetic

field

is

regulated

and,

in

turn,

the

voltage

delivered

to

connected

electrical

loads

is

controlled.

When

the

AC

frequency

is

50

Hz,

voltage

is

regulated

at

120

volts

(voltage-to-f

requency

ratio

is

2-to-1).

Figure

6

—

Solid

State

Voltage

Regulator

The

voltage

regulator

also

incorporates

a

“voltage

surge

pro¬

tection

circuit.”

This

circuit

prevents

troublesome

surges

in

the

generator

AC

output

voltage.

Voltage

surge

is

a

common

cause

of

damage

to

electronic

equipment.

Recreational

Vehicle

Generator

10