GEA ARIETE Fiche technique

OMOGENEIZZATORE/POMPA AD ALTA PRESSIONE

HOMOGENIZER/HIGH PRESSURE PUMP

ISTRUZIONI D’USO E MANUTENZIONE

INSTRUCTIONS FOR USE AND MAINTENANCE

BETRIEBSANLEITUNG

INSTRUCTIONS D’EMPLOI ET ENTRETIEN

INSTRUCCIONES PARA EL USO Y EL

MANTENIMIENTO

HANDLEIDING

Via M. da Erba Edoari, 29/A

43100 Parma, Italy

Tel: +39 0521/965411

Fax: +39 0521/242819

Internet: htttp://www.niro-soavi.it

E-mail: [email protected]

Niro Soavi S.p.A

FOREWORD

Dear Customer,

we wish to thank you for selecting our product and ensure you our best

assistance in order to enable you to make the most of your machine.

Also, we remind you that a good understanding of the contents of this manual -

through careful reading of all sections - is essential for the correct, safe use and

operation of the machine you have purchased.

No one should operate or perform maintenance on this machine without first

having read and understood the following Instructions for Use & Maintenance.

For any further support or information, you may contact us at the below listed

address.

Yours faithfully,

Niro Soavi S.p.A.

Via Mario da Erba Edoari 29/A - Parma, Italia

tel. +39 0521 965411

fax +39 0521 242819

e-mail: [email protected]

Internet: http://www.niro-soavi.it

0C00SE0C.DOC 0.0.1

Niro Soavi S.p.A

CONTENTS - SECTIONS

1. Technical Specifications

2. General Information

3. Machine Operation and Use

4. Maintenance

5. List of Spare Parts

6. Wiring Diagrams

7. Documentation about Suppliers and Components

HOW TO USE THE MANUAL

This manual is made of separate sections as indicated in the list of CONTENTS.

Each section is divided into chapters and paragraphs, and pages are numbered

separately in each section. A specific list of contents is given at the beginning of

each section.

The pictures and tables referred to in the text are numbered inside each section.

Before installing the machine you must be thoroughly familiar with the

information given in Section 2, Chapter 2.8 and, in particular, paragraph 2.8.5.

0C00SE0C.DOC 0.0.2

Niro Soavi S.p.A

SECTION 1

TECHNICAL SPECIFICATIONS

1.1. TECHNICAL DATA

1.2. FLOW-SHEET

1.3. FLOW-SHEET LEGEND (SPEC 102)

1.4. MACHINE INSTALLATION DRAWING

1.5. UTILITIES SPECIFICATIONS (SPEC 103)

1.6. RUNNING SEQUENCE (ONLY IF MACHINE IS SUPPLIED

WITHOUT ELECTRICAL POWER BOARD BY NIRO SOAVI)

1.7. ELECTRICAL SPECIFICATIONS

1.8. DECLARATION OF CONFORMITY “CE”

1c00se0c.doc 1.0.1

1.1 TECHNICAL DATA SHEET

1 GENERAL

1.1 Serial Number 4759

1.2 Kind of Machine HOMOGENIZER

1.3 Model ARIETE

1.4 Type NS3018H

1.5 Execution Aseptic

1.6 Special Features CGMP+ELECTRUPOLISHED+3A+FDA

1.7 MAX Operating Pressure 1000 bar

1.8 Flow Rate Type V

1.9 MIN Flow Rate 150 l/h @ 15,5 Hz

1.10 MAX Flow Rate 500 l/h @ 51,6 Hz

1.11 MIN Feed Pressure 6-7 bar

1.12 MAX Backpressure 5 bar

2 OPERATING CONDITIONS

2.1 Product

CELL RUPTURE(PRODUCT

SOLUTION IN WATER)

2.2 MAX Viscosity 2-3 cP

2.3 MAX Relative Humidity 40 %

2.4 Ambient Temperature 40 °C

2.5 MAX Altitude 1000 m

2.6 MAX operating temperature 90 °C

2.7 MAX temperature CIP / SIP 140 °C

3 TECHNICAL FEATURES

3.1 COMPRESSION BLOCK

3.1.1 Type MULTIBLOCK VHP

3.1.2 Number of plungers 3

3.1.3 Material of plungers CERAMIC

3.1.4 Plunger diameter 20 mm

3.1.5 Stroke 70 mm

3.1.6 Pumping valve type PVB 3\4"

3.1.7 Overpressure valve

SPRING LOADED

VALVE setpoint 1100 bar

3.1.8 Connection, Inlet 1" TRICLAMP

3.1.9 Connection, Outlet 1" TRICLAMP

3.2 HOMOGENIZING VALVE

3.2.1 Number of Stages 1

3.2.2 Type of actuator PNEUMATIC

3.2.3 Type of control PNEUMATIC

3.2.4 Homogenizing Valve Type 11,9-30 HP

3.3 DRIVE END

3.3.1 Main Motor (frame size; type) AC180M/4P

3.3.2 Main Motor Power 18,5 kW

3.3.3 RPM Crankshaft 44 MIN

3.3.4 RPM Crankshaft 145 MAX

3.3.5 Drive Type ROSSI REDUCER

3.3.6 Gearbox speed reduction ratio 5

3.4 LUBRICATION

3.4.1 Type FORCED

3.4.2 Lubricating system TP3A GR.1/6,1

3.4.3 Oil Cooling system YES

3.5 MAIN ELECTRICAL CIRCUIT

3.5.1 Number of phases 3

3.5.2 Voltage 400 V

3.5.3 Frequency 50 Hz

3.6 AUX ELECTRICAL CIRCUIT

3.6.1 Number of phases /

3.6.2 Voltage 24DC V

3.6.3 Frequency / Hz

4 OPTIONS

4.1 Suction side pulsation damper /

4.2 Delivery side pulsation damper /

4.3 Feeding pump /

4.4 Inlet pressure gauge /

4.5 Electric Power Board /

4.6 Overpressure Valve in Line / setpoint / Bar /

LEGEND

TO CONCEPT FLOW SHEET

SPEC - 102 C

____________________ REV.

DATE

Page 1 of 2 ____________________

SIG.

1. INSTRUMENT SYMBOLS

LOCAL

IN MAIN PANEL

LIMIT VALUE

H: HIGH OR OPEN

L: LOW OR CLOSED

POINT OF MEASUREMENT

WITHOUT INSTRUMENTATION

2. PROCESS LINES

PRIMARY FLOW LINE, GENERAL

SECONDARY FLOW LINE, GENERAL

MECHANICAL CONNECTION

SUPPLY LIMIT MARKER

3. INSTRUMENT SIGNAL LINES

GENERAL

ELECTRICAL

PNEUMATIC

HYDRAULIC

CAPILLARY

4. FLOW LINE ABBREVIATIONS

AS AIR SUPPLY

CIP CLEANING IN PLACE

CS CONDENSATE SUPPLY

CWS CHILLED WATER SUPPLY

ES ELECTRIC SUPPLY

GS GAS SUPPLY

NS NITROGEN SUPPLY

OS OIL SUPPLY

SS STEAM SUPPLY

WS WATER SUPPLY

. R RETURN

5. MACHINERY AND EQUIPMENT

AUTOMATIC ACTUATOR FOR REMOTE

CONTROL, GENERAL

MANUAL ACTUATOR NOT FOR REMOTE

CONTROL

AUTOMATIC ACTUATOR WITH INTEGRATED

MANUAL CONTROL FACILITY

DIAPHRAGM ACTUATOR

SOLENOID ACTUATOR

PISTON ACTUATOR

ELECTRIC AC MOTOR

ADJUSTABLE SPEED CONTROL

COMPRESSOR OR VACUUM PUMP,

GENERAL

FAN

PUMP FOR LIQUIDS GENERAL

CENTRIFUGAL PUMP

HIGH PRESSURE PUMP

1-STEP HOMOGENIZER

2-STEP HOMOGENIZER

FILTER, GENERAL

HEAT EXCHANGER WITHOUT CROSS

FLOW e.g. ELECTRIC HEATER

LIGHT SOURCE

VALVE CLOSES (FC)

VALVE OPENS (FO)

VALVE RETAINS POSITION

FAIL-OPEN INDICATION FOR A 3-WAY VALVE

PHONE : +39.0521.965411 - FAX : +39.0521.242819

Niro-Soavi S.p.A.

via M. da Erba Edoari, 29/A

43100 PARMA (ITALY)

Specialty Products

Division

LEGEND

TO CONCEPT FLOW SHEETS

SPEC - 102 C

____________________ REV.

DATE

Page 2 of 2 ____________________

SIG.

6. LETTER CODE FOR IDENTIFICATION OF INSTRUMENT FUNCTIONS

FIRST LETTER SUCCEEDING LETTER (1)

MEASURED OR INITIATING VARIABLE MODIFIER DISPLAY OR OUTPUT FUNCTION

A ALARM

B DISPLAY OF STATE (2)

CCONTROLLING (4)

D DENSITY DIFFERENCE

E ALL ELECTRICAL VARIABLES (5) SENSING ELEMENT

F FLOW RATE RATIO

G GAUGING, POSITION OR LENGTH

H HAND (MANUALLY INITIATED) OPERATED

IINDICATING (3)

J SCAN

K TIME OR PROGRAMMED TIME

L LEVEL

M MOISTURE OR HUMIDITY

N USER'S CHOICE USER'S CHOICE

O USER'S CHOICE

P PRESSURE OR VACUUM TEST-POINT CONNECTION

Q QUALITY (5) INTEGRATE OR TOTALIZE INTEGRATING OR SUMMATING

R NUCLEAR RADIATION RECORDING

S SPEED OR FREQUENCY SWITCHING (2)

T TEMPERATURE TRANSMITTING

U MULTIVARIABLE MULTIFUNCTION UNIT

V VISCOSITY VALVE, DAMPER, ACTU, ELEMENT

W WEIGHT OR FORCE

X UNSPECIFIED (5) UNCLASSIFIED FUNCTIONS

Y VIBRATION COMPUTING RELAY, RELAY

ZEMERG. / SAFETY ACTING (2)

EXAMPLE : PDIRC DIFFERENTIAL PRESSURE INDICATION, RECORDING AND CONTROL

FIRST LETTER P, MODIFIER D, SUCCEEDING LETTERS I,R,C

1) NORMAL SEQUENCE OF SUCCEEDING LETTERS : B.I.R.C.T.Q.S.Z.A.

2) SIGNAL TYPE : ON/OFF

3) SIGNAL TYPE : CONTINUOUS

4) SIGNAL TYPE : NORMALLY CONTINUOUS. IF ON-OFF, S IS ADDED

5) A NOTE SPECIFIES THE MEASURED PROPERTY. E.g. FOR LETTER E, I, U, P OR F

PHONE : +39.0521.965411 - FAX : +39.0521.242819

Niro-Soavi S.p.A.

via M. da Erba Edoari, 29/A

43100 PARMA (ITALY)

Specialty Products

Division

Table des matières

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