FujiFilm NXT Guide de l'utilisateur
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NXT
Fuji Scalable Placement Platform
QD002-07
Setup Manual
Consult Fuji beforehand if you are considering selling this
equipment to a third party after it has been installed.
The manuals listed below are shipped with the NXT machine.
NXT Setup Manual
NXT System Reference
NXT Mechanical Reference
FUJI Intelligent Feeder Manual
NXT Programming Manual
In order to operate this machine in the safest and most efficient
manner, please read the provided manuals thoroughly and
observe all instructions and warnings.
Keep these manuals in an accessible location near the machine.
Fuji Scalable Placement Platform
NXT
Setup Manual
QD002-07
R
Copyrights
All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This manual may
not, in whole or in part, be reproduced by any means (electronic, mechanical or otherwise), or reused in
any way, without the prior written permission of Fuji Machine Manufacturing Co., Ltd.
Trademark Rights
is a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the following
countries: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Indonesia, Ireland, Italy, Japan,
Korea, Luxembourg, the Netherlands, Portugal, Spain, Sweden, the U.K., and the U.S.A.
Warranty and Liability
Fuji Machine Manufacturing Co., Ltd. accepts no responsibility for situations that may arise due to any of
the following:
• The use of third party parts.
• The use of non-genuine Fuji parts.
• Incorrect settings made by the customer.
• Improper use of Fuji equipment.
Notice
Fuji Machine Manufacturing Co., Ltd. reserves the right to change the content of this manual without
notice.
Every effort has been made to ensure that this manual is correct in every detail. However, please contact
Fuji in the unlikely event that errors or omissions are detected.
Fuji Machine Manufacturing Co., Ltd. accepts no liability whatsoever for damages that may arise as a
result of this manual, with the exception of problems that originate in our products.
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QD002-07 Contents
NXT Setup Manual i
Contents
1. Safety Guideline................................................... 1
1.1 About Symbols ................................................. 1
1.1.1 Degree of Hazards ................................................. 1
1.1.2 Examples of the Symbols....................................... 1
1.2 Safety Rules for All Machine Types.................. 2
1.3 Safety Rules for NXT........................................ 6
1.3.1 Main Unit ................................................................ 6
1.3.2 Tray Unit-L............................................................ 10
1.3.3 Tray Unit-M........................................................... 11
1.4 Safety Labels.................................................. 12
1.4.1 NXT Safety Label Explanations............................ 15
1.5 The EMERGENCY STOP Button................... 16
1.6 Locking System.............................................. 17
1.6.1 Lockout Procedure ............................................... 17
1.6.2 Unlocking Procedure............................................ 19
2. Setting Up the NXT............................................. 21
2.1 Introduction..................................................... 21
3. Machine Set Up.................................................. 23
3.1 Moving a Machine .......................................... 23
3.1.1 Precautions when moving the machine................ 23
3.1.2 Transport Procedure............................................. 24
3.2 Removing Fixing Brackets.............................. 28
3.2.1 Procedure............................................................. 28
3.3 Removing the Linear Motor Shaft Protective
Covers .............................................................. 31
3.3.1 Procedure............................................................. 31
3.4 Making Basic Connections............................. 32
3.4.1 Electric power supply............................................ 32
3.4.2 Network Cable...................................................... 34
3.4.3 Air supply.............................................................. 35
3.5 Leveling the Machine...................................... 36
Contents QD002-07
ii NXT Setup Manual
3.5.1 Procedure............................................................. 36
3.6 Making Network Settings ............................... 39
3.6.1 Procedure............................................................. 39
3.7 Connecting NXT Bases.................................. 40
3.7.1 Connecting Method............................................... 41
3.7.2 Signal Cable Connecting Diagram
(NXT - NXT - NXT)................................................ 43
3.8 Installing Additional Dependent Bases........... 44
3.8.1 Extension Patterns................................................ 44
3.8.2 Pneumatic Connections........................................ 45
3.8.3 Using One 2M Base.............................................. 46
3.8.4 Using Two 2M Bases............................................ 51
3.8.5 Using Three 2M Bases......................................... 57
3.8.6 Using Four 2M Bases........................................... 63
3.8.7 Using One 2M Base and an Independent
4M Base (1)............................................................ 68
3.8.8 Using Two 2M Bases and an Independent
4M Base (1)............................................................ 75
3.8.9 Using One 2M Base and an Independent
4M Base (2)............................................................ 84
3.8.10 Using Two 2M Bases and an Independent
4M Base (2)............................................................ 91
3.8.11 Using One 4M Base and an Independent
4M Base (1).......................................................... 100
3.8.12 Using One 4M Base and an Independent
4M Base (2).......................................................... 106
3.8.13 Fastening Extensions ....................................... 112
3.9 Connecting an NXT Base to Other Machine Types
....................................................................... 114
3.9.1 Procedure........................................................... 115
3.9.2 Signal Cable Connecting Diagram
(Other machine type - NXT - Other machine type) 116
3.10 Tray Unit-L ................................................. 117
3.10.1 Adjusting the Height and the Levelness ........... 117
4. Setting Up NXT Machines in Flexa.................. 121
4.1 Introduction .................................................. 121
4.2 General Procedures..................................... 121
QD002-07 Contents
NXT Setup Manual iii
4.2.1 Creating a factory............................................... 121
4.2.2 Creating a line .................................................... 121
4.2.3 Creating a machine ............................................ 122
5. Accessory Software Installation........................ 125
5.1 Introduction................................................... 125
5.1.1 Installation outline............................................... 125
5.2 Required Items............................................. 126
5.2.1 Required hardware............................................. 126
5.3 Installing Fuji Flexa....................................... 128
5.4 Installing the NXT Accessory Software Server 136
5.5 Installing the Realtime Workingrate Buffer
Service........................................................... 145
6. Setting Up Fujitrax Verifier................................ 147
6.1 Introduction................................................... 147
6.2 Required Items............................................. 147
6.2.1 Setting up and running the Central Server......... 147
6.2.2 Adding the NXT to the Fujitrax line configuration 148
6.2.3 Setting the NXT Fujitrax configuration settings .. 150
6.2.4 Registering users for Kit Handy access.............. 151
Contents QD002-07
iv NXT Setup Manual
MEMO:
QD002-07 1. Safety Guideline
NXT Setup Manual 1
1. Safety Guideline
Fuji machines are designed and produced with safety as one of our main considerations.
However, even a perfectly designed machine can be damaged, or someone can still be
injured if the user does not follow the safety rules. It is the responsibility of the user to make
sure all safety rules are followed during operation and maintenance.
Be sure to read these safety rules before operating the machine. Keep this manual close
at hand when operating the machine.
1.1 About Symbols
Toavoidinjury topersonsanddamageto themachine,Fujiemploysanumberofmessages
and symbols that are used in manuals and on the machines. Be sure you understand the
meanings of these symbols before reading the manual.
1.1.1 Degree of Hazards
1.1.2 Examples of the Symbols
Symbol Definition
DANGER Failure to observe this hazard warning will lead to severe
injury or death.
WARNING Failure to observe this hazard warning may lead to severe
injury or death.
CAUTION Failure to observe this hazard warning may lead to
personal injury or damage to the machine.
Symbol Explanation
Hazard
A triangle is used to draw your attention to a hazard. The symbol
inside the triangle indicates the nature of the hazard (in this case,
electrical shock).
Prohibition
A circle with a diagonal line is used to draw your attention to an
operation that is prohibited. The symbol inside the circle indicates
the nature of the operation (in this case, disassembly).
A circle with an exclamation mark is used to draw your attention to to
a mandatory action. In other words, you are required to carefully
carry out the given instructions.
1. Safety Guideline QD002-07
2NXT Setup Manual
1.2 Safety Rules for All Machine Types
DANGER
Do not approach moving parts during automatic or manual
operation
• Do not place hands or other body parts inside the machine
during automatic operation or positioning. Body parts or
clothing may be caught in the machine causing personal injury.
WARNING
Do not insert hands or other body parts into the conveyor
inlets
• Body parts may get caught in the machine resulting in injury.
• If using a single machine independently, installsafety covers or
interlock sensors at the conveyor openings, in accordance with
your local safety regulations, to prevent injuries at the conveyor.
Do not operate the machine with the safety covers or doors
open
• When safety covers or doors are removed, body parts or
clothing may be caught in the machine causing personal injury.
• When maintenance works are completed, return the safety
covers and doors to their original (closed) position.
Always verify the position of the EMERGENCY STOP
buttons before operating the machine
• Always be aware of the positions of the EMERGENCY STOP
buttons so that they can be pressed quickly in case of an
emergency.
Check the safety functions before starting operation
• Before starting the machine check the operation of the
EMERGENCYSTOP button,thesafety switchesonthe covers,
doors and all other machine safety features.
• Contact a Fuji serviceman immediately if any of the safety
functions fails.
Do not remove safety switches or disarm the safety
functions
• Donot shortor removethe machine’ssafety switches. Persons
working on the machine may be seriously injured if operation
commands are issued by mistake.
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