Frymaster MSDU Manuel utilisateur

Frymaster L.L.C., 8700 Line Avenue 71106, 5489 Campus Drive 71129

P.O. Box 51000, Shreveport, Louisiana 71135-1000

PHONE 318-865-1711 FAX 318-219-7135

PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-24-FRYER SEPTEMBER 2005

www.frymaster.com E-mail: [email protected] *8195236*

VEGETABLE OIL DISPOSAL UNIT (MSDU)

OPERATOR & SERVICE MANUAL

MANUFACTURED BY

P.O. BOX 51000

SHREVEPORT, LOUISIANA

71135-1000

PHONE 1-318-865-1711

1-800-24 FRYER

1 INTRODUCTION............................................................................1

1.1 Service Information and Parts Ordering .........................................1

1.2 Installation, Operating and Service Personnel................................1

1.3 Definitions.......................................................................................1

1.4 Shipping Damage Claim Procedure ...............................................2

1.5 What To Do If Your Equipment Arrives Damaged..........................2

1.6 Warranty Statement........................................................................2

2. ASSEMBLY AND OPERATION .....................................................2

2.1 Equipment Description ...................................................................2

2.2 Equipment Assembly......................................................................3

2.3 Equipment Operation......................................................................3

2.4 Cleaning.........................................................................................5

3. SERVICE PROCEDURES .............................................................5

3.1 General...........................................................................................5

3.2 Replacing Worn or Damaged O-Rings...........................................5

3.3 Replacing Worn Pump Vanes and/or Pump Shaft Seal..................5

4. PARTS LIST...................................................................................8

This equipment chapter is to be inserted in the Fryer

section of the Equipment Manual.

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS

ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART

PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED

SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS

ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,

FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS,

DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE

DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION

OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED

SERVICE CENTER.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational,

cleaning and technical procedures and may not conform to on-site management

operational procedures.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause

property damage, injury or death. Read the installation, operating and maintenance

instructions thoroughly before installing, operating or servicing this equipment.

DANGER

Hot vegetable oil will cause severe burns. Allow vegetable oil to cool to 100°F

(38°C) before transporting to the disposal site. Use extreme caution when

transporting and disposing of spent vegetable oil.

DANGER

Before each use inspect the cover to ensure the cover gasket is present and

properly placed. DO NOT use the disposal unit if this gasket is damaged or

missing.

VEGETABLE OIL DISPOSAL UNIT (MSDU)

INSTALLATION, OPERATION, SERVICE, AND PARTS

1. INTRODUCTION

1.1 Service Information and Parts Ordering

Included with the unit when shipped from the factory is a list of Factory Authorized Service Centers

(FASCs). Refer to this list to find the FASC nearest you. If you do not have access to this list,

contact the Frymaster Technical Service Department at 1-800-24-FRYER (1-800-243-7237) or

1-318-865-1711.

Service information may be obtained by contacting your local FASC. Information may also be

obtained by calling the Frymaster Technical Service Department at 1-800-24-FRYER (1-800-243-

7237) or 1-318-865-1711 or e-mail: service@frymaster.com. In order to assist you as quickly as

possible, the FASC or Service Department representative requires certain information about your

equipment. The information is printed on a data plate located on the tank cover. When requesting

service, please have the following information ready:

Model Number:

Serial Number:

In addition to the model number, and serial number, please be prepared to describe the nature of the

problem and have ready any other information that you think may be helpful in solving your

problem. Parts orders may be placed directly with your local FASC or distributor. When ordering

parts, the following information is required:

Model Number:

Serial Number:

Item Part Number:

Quantity Needed:

RETAIN AND STORE THESE INSTRUCTIONS IN A SAFE PLACE FOR FUTURE USE.

1.2 Installation, Operating and Service Personnel

Installation, Operating, and Service information for this equipment has been prepared for use by

qualified and/or authorized personnel only, as defined in Section 1.3.

1.3 Definitions

QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL

Qualified/authorized operating personnel are those who have carefully read the information in this

manual and have familiarized themselves with the equipment functions, or who have had previous

experience with the operation of the equipment covered in this manual.

QUALIFIED SERVICE PERSONNEL

Qualified service personnel are those who are familiar with this equipment and who have been

authorized by Frymaster L.L.C. to perform service on equipment manufactured by Frymaster. All

authorized service personnel are required to be equipped with a complete set of service and parts

manuals, and to stock a minimum amount of parts for Frymaster equipment. A list of Factory

Authorized Service Centers (FASCs) was included with this equipment when shipped from the

factory. Unless specifically indicated otherwise in this manual, failure to use qualified service

personnel will void the Frymaster Warranty on this equipment.

1.4 Shipping Damage Claim Procedure

This equipment was carefully inspected and packed before leaving the factory. The transportation

company assumes full responsibility for safe delivery upon acceptance of the equipment for

transport.

1.5 What To Do If Your Equipment Arrives Damaged

1. File a claim for damages immediately, regardless of the extent of damages.

2. Inspect for and record all visible loss or damage and ensure that this information is noted on

the freight bill or express receipt and is signed by the person making the delivery.

3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be

recorded and reported to the freight company or carrier immediately upon discovery. A

concealed damage claim must be submitted within 15 days of the date of delivery. Ensure that

the shipping container is retained for inspection.

DOES NOT ASSUME RESPONSIBILITY

FOR DAMAGE OR LOSS INCURRED IN TRANSIT.

1.6 Warranty Statement

WARRANTY PROVISIONS

1. Frymaster L.L.C. warrants all components of the MSDU against defects in material and

workmanship for a period of one year (parts only).

2. This warranty is void if equipment is found by Frymaster L.L.C. to have been subjected to

alteration, misuse, or abuse.

PARTS RETURN

All defective in-warranty parts must be returned to a Frymaster Factory Authorized Service Center

(FASC) within 60 days for credit. After 60 days, no credit will be allowed

2. ASSEMBLY AND OPERATION

2.1 Equipment Description

The Vegetable Oil Disposal Unit (MSDU) is designed for the safe transportation of used cooking oil

from the kitchen to a disposal container. The MSDU holds to 50 pounds/23 kg of cooking oil. The

unit consists of a tank to receive waste oil from a fryer and a heavy-duty manual pump for

transferring the oil to a disposal container. It is equipped with 7" (178 mm) wheels and a foldable

handle. The pump is mounted at a convenient height that allows it to be operated from a standing

position. The height of the discharge pipe allows pumping directly into a standard 55-gallon drum.

With the cover open, the top of the MSDU tank is 9¾ inches (248 mm) above the floor, permitting it

to be positioned directly beneath the drains of McDonald’s fryers. (NOTE: The tanks on MSDUs

built before January 2004 are 11½ inches (292 mm) high.). If using an MSDU built before January

2004 the filter pan cover on BIPH14/MPH14 Series or BIPH52/MPH52 Series fryers must be

removed to allow the unit to be positioned beneath the drain.

2.2 Equipment Assembly

Assembly of the unit is a four-step process:

1. Remove the two bolts (or lock pins if manufactured prior to May 2006) from the handle-mounting

bracket and raise the handle to the upright position. Reinstall the bolts (or lock pins) in the bracket.

2. Ensure the O-rings and the bottom 2 inches of the suction tube are lubricated with Accrolube

with Teflon or an equivalent light oil or grease.

3. Turn the pump and suction tube upside down and carefully pour no more than one cup of cooking

oil down the tube. Rotate the pump handle slowly three or four times to prime the pump.

4. Insert the suction tube through the pipe bracket on the handle and into the pickup tube on top of

the reservoir. Push down on the pump assembly and ensure the suction tube is fully seated.

2.3 Equipment Operation

WARNING

DO NOT use this unit to dispose of water or Boil-out solution. Introduction of water

or solvents into the unit will permanently damage the pump.

1. Turn the fryer off prior to draining into MSDU. If so equipped, ensure the fryer drainpipe is

firmly threaded into the frypot drain valve.

2. Open the cover, verify that the crumb screen and rubber gasket on the inside cover are in place,

and position the unit so that the opening is directly under the frypot drainpipe.

Cover Gasket

Crumb Tray

DANGER

Before each use inspect the cover to ensure the cover gasket is present and

properly placed. DO NOT use the disposal unit if this gasket is damaged or

missing.

3. Slowly open the drain valve. Regulate flow with the drain valve to prevent splashing.

DANGER

DO NOT OVERFILL! Do not fill the reservoir above the fill lines on the sides of the

reservoir. Moving the MSDU with an overfilled reservoir may result in spills and

injury to personnel who come in contact with the spilled oil.

4. Carefully withdraw the unit far enough to allow the cover to be closed. Latch the cover in the

closed postion. Using the handle, carefully tip the unit back slightly for ease of handling and roll

the unit to the disposal site.

WARNING

DO NOT use the pump or discharge piping assembly as a handle!

DANGER

To minimize the potential for burns, oil must always be allowed to cool below 100°F

(38°C) before draining into the MSDU and transporting to the disposal area.

However, DO NOT allow oil to congeal in the MSDU.

The unit is designed to be moved, when properly filled, at an average walking pace on a flat

surface. Care must be taken at all times when moving hot oil. Rough terrain or sudden stops

and starts may cause the contents of the reservoir to spill or splash out of the reservoir,

possibly causing serious injury to personnel. Always ensure that the cover is latched shut

when moving the unit.

5. At the disposal site, lift the pump assembly lock pin and rotate the discharge pipe as necessary to

position the discharge nipple over the opening of the disposal container. Release the lock pin to

secure the pump assembly in position. Turn the pump handle clockwise. The pump should start

discharging oil after a few turns. Continue turning the handle until the MSDU reservoir is empty.

NOTE: The pump is NOT self-priming. If it has not been used for several days, it may have lost

its prime and may need to be re-primed in accordance with Step 3 of Section 2.2.

2.4 Cleaning

Clean the crumb screen with a solution of detergent and water. Clean the exterior surfaces of the

MSDU with a soft cloth and a solution of detergent and water. It is not necessary to clean the

interior of the reservoir, but if desired it may be wiped down with clean paper towels to remove

excess residual oil.

WARNING

DO NOT clean the interior of the reservoir with water or detergent. Introduction of

water or detergent into the unit will permanently damage the pump.

3. SERVICE PROCEDURES

3.1 Introduction

Other than routine cleaning and the replacement of worn suction tube O-rings, the MSDU is

maintenance free. After long use, the pump vanes and pump shaft seal may require replacement due

to wear. Frymaster recommends worn pump vanes and/or pump shaft seals be replaced by an FASC,

but store personnel may perform these service actions without voiding the warranty.

3.2 Replacing Worn or Damaged O-Rings

If pump efficiency degrades, it is likely that the O-rings on the suction tube are worn or damaged.

To replace the O-rings, follow the steps below.

1. Lift the pump assembly straight up and out of the handle assembly.

2. Remove the worn or damaged O-rings from the grooves at the bottom of the suction tube and

replace with new O-rings. Apply Accrolube with Teflon grease or equivalent to bottom 2 inches

of the suction tube.

3. Insert the suction tube through the tube bracket in the handle and into the receiver on top of the

reservoir. Push down on the pump assembly to make sure the suction tube is fully seated.

3.3 Replacing Worn Pump Vanes and/or Pump Shaft Seal

Depending upon the amount of use, the vanes in the pump assembly will eventually wear, reducing

the efficiency of the pump. The pump shaft seal can also become worn and start to leak. A kit for

replacing the vanes and the seal is available. The pump shaft seal can also be purchased as a

separate item. To replace the pump vanes, and/or the pump shaft seal, follow the steps below (refer

also to the illustration on Page 6).

1. Loosen the setscrew securing the pump handle to the pump shaft and slip the handle off the shaft.

2. Remove the five screws securing the front cover and remove the cover.

If replacing the pump shaft seal only, remove the old seal and install the replacement as shown in

the illustration on Page 6, then go to Step 5.

If replacing the pump vanes, go to Step 3.

3. Grasp the pump shaft and carefully pull the rotor assembly straight out of the pump housing far

enough to expose the vanes. IMPORTANT: The vanes are spring-loaded. Use one hand to

hold the vanes while pulling the rotor assembly the rest of the way out of the housing. Carefully

release the vanes and discard the worn vanes, springs, and rods.

Step 5 - Replace gasket.

Step 1 - Loosen

setscrew and

remove handle.

Step 2 - Remove cover

screws and cover.

Step 3 - Grasp

shaft and pull

rotor assembly

out of housing.

Step 4 - Replace

vanes, spring,

and rod.

Pump shaft seal fits into the

recess of the pump cover.

4. Assemble the replacement vanes, spring and rod into the rotor assembly. Compress the vane

spring and carefully insert the rotor assembly back into the pump housing.

5. Position the replacement gasket on the pump body, slip the cover over the shaft, and align the

pins in the cover with the holes in the pump housing. Reinstall the five screws removed in Step

2 and tighten securely (torque to approximately 60 inch-pounds).

6. Slip the pump handle back onto the shaft and align the screw hole in the handle with the screw

hole in the shaft. Tighten the setscrew loosened in Step 1 securely.

THIS PAGE INTENTIONALLY LEFT BLANK.

4. PARTS LIST

22 23

10 12

Note: See page 6 for MSDU

pump assembly components.

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