FRC PumpBoss PBA100 Manuel utilisateur
PBA100 Rev0407
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FIRE RESEARCH CORPORATION
www.fireresearch.com
26 Southern Blvd., Nesconset, NY11767
TEL ( 631 ) 724-8888 FAX ( 631 ) 360-9727 TOLL FREE 1-800-645-0074
PRESSURE GOVERNOR
with DISPLAY and MONITORING SYSTEM
MODEL: PBA100
Document Number:
XE-PBA1PM-R0A
PBA100 Rev0407
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CONTENTS
Table of Contents
CONTENTS ................................................................................................................ 2
INTRODUCTION ...................................................................................................... 4
Overview ................................................................................................................ 4
Features .................................................................................................................. 4
Specifications ......................................................................................................... 5
GENERAL DESCRIPTION ....................................................................................... 6
Controls and Indicators .......................................................................................... 8
INSTALLATION ...................................................................................................... 10
Install Control Module ......................................................................................... 10
Install Pressure Sensor ......................................................................................... 12
Install Engine Sensors .......................................................................................... 13
Install Buzzer ....................................................................................................... 13
Install High Idle Kit ............................................................................................. 13
OPERATION ............................................................................................................ 14
Controls ................................................................................................................ 14
Pressure Mode Operation .................................................................................... 16
RPM Mode Operation .......................................................................................... 18
Switching Between Operating Modes ................................................................. 19
Pump Discharge Pressure is High at Engine Idle ................................................ 19
Preset Settings (Pressure or RPM) ....................................................................... 20
High Idle .............................................................................................................. 20
Display Stored Data ............................................................................................. 21
PROGRAMMING .................................................................................................... 22
Program Code Descriptions ................................................................................. 23
WIRING .................................................................................................................... 24
Connectors and Cables ........................................................................................ 24
Pressure Sensor .................................................................................................... 26
Common OEM Diagnostic Connector ................................................................. 27
Cummins Harness Connections ........................................................................... 28
Detroit Diesel Harness Connections .................................................................... 29
Navistar Harness Connections ............................................................................. 30
Caterpillar Harness Connections ......................................................................... 31
Ford Harness Connections ................................................................................... 32
Ford Torque Lock-up Module .............................................................................. 33
Scania Harness Connections ................................................................................ 34
GMC Harness Connections ................................................................................. 35
Mercedes Harness Connections ........................................................................... 36
High Idle Wiring .................................................................................................. 37
FLYBACK DIODE INFORMATION ...................................................................... 38
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List of Tables
Table 1. Pressure Sensor Output Voltage .................................................................. 5
Table 2. Error Codes ................................................................................................ 15
Table 3. Fault Warning Codes .................................................................................. 15
List of Figures
Figure 1. Controls and Indicators ............................................................................... 9
Figure 2. Control Module Mounting Dimensions.................................................... 11
Figure 3. Pressure Sensor Dimensions ..................................................................... 12
Figure 4. PBA 12-Pin Connector Wiring ................................................................. 24
Figure 5. PBA 8-Pin Connector Wiring ................................................................... 25
Figure 6. Pressure Sensor Wiring ............................................................................. 26
Figure 7. Common OEM 9-Pin Diagnostic Connector ............................................ 27
Figure 8. Cummins PBA101 Wiring ........................................................................ 28
Figure 9. Detroit Diesel PBA102 Wiring ................................................................. 29
Figure 10. Navistar PBA104 Wiring ......................................................................... 30
Figure 11. Caterpillar PBA105 Wiring ..................................................................... 31
Figure 12. Ford PBA106-B Wiring ........................................................................... 32
Figure 13. Ford Torque Lock-up Module Wiring ..................................................... 33
Figure 14. Scania PBA108-B Wiring ........................................................................ 34
Figure 15. GMC PBA109 Wiring ............................................................................. 35
Figure 16. Mercedes PBA110 Wiring ....................................................................... 36
Figure 17. High Idle Wiring ...................................................................................... 37
Figure 18. Flyback Diode ........................................................................................ 38
PBA100 Rev0407
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INTRODUCTION
Overview
The Fire Research PumpBoss pressure governor uses state of the art programmable
microprocessor technology and operates in one of two modes, pressure or RPM. It will
maintain a steady pump discharge pressure within system capabilities by controlling
the engine speed. When selected, it will also maintain a selected engine RPM.
In pressure mode the PumpBoss maintains a constant pump discharge pressure.
The discharge pressure is monitored and compared to the selected pressure setting, the
engine RPM is varied to keep the discharge pressure at the selected setting.
In RPM mode the PumpBoss maintains a constant engine RPM. The pump
discharge pressure is monitored, it can vary but will be limited to an increase of 30 PSI.
If the discharge pressure increases 30 PSI, the pressure governor will automatically
lower the engine RPM to reduce the discharge pressure.
All controls and indicators are located on the front of the control module.
Features
J1939 CAN Bus for Engine Information and Control
Power Up in Pressure Mode
Automatic Regulation of Pump Discharge Pressure
Manual Control of Pressure or Engine RPM Settings
Programmable Presets
Diagnostic Capabilities
No Pressure or RPM Variation When Changing Modes
Limits Increase of Pressure When in RPM Mode
Recognition of No Water Condition With Automatic Response
Interlock Signal Recognition with Throttle Ready LED
Return to Engine Idle With the Push of a Button
High Idle
Audible Alarm Buzzer (Optional)
Transmission Temperature Sensor (Optional)
KPa (Optional)
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Specifications
The PumpBoss is available in various models. Each model is programmed to
interface with specific engines. All models provide the same functions, controls, and
digital readouts for the management of pump discharge pressure.
Display Module
Supply Power: 12/24 VDC
Supply Current: 0.5 Amps
Dimensions: 4 5/8” Wide by 6 3/4” High
LED Bar Graphs
Oil Pressure: 10 - 100 PSI (10 PSI Increments)
Temperature (Engine Coolant): 130 - 240 °F (10° Increments)
Battery Voltage: 11.5 - 16 Volts (0.5 Volt Increments)
Engine Sensors
Engine Oil Pressure: 0 - 100 PSI, 1/8” NPTF
Engine Coolant Temperature: 100 - 250 °F, 1/2” - 14 NPT
Transmission Temperature: 140 - 320 °F, 1/8” NPTF
Pressure Sensor
Model Number: XE-PRO31PT2 XE-FP4000PT1
Pressure Range: 0 - 300 PSI 0 - 600 PSI
Proof Pressure: 800 PSI 1200 PSI
Excitation Voltage: 5 VDC 5 VDC
Output Voltage: 0.5 - 4.75 VDC (See Table 1)
Table 1. Pressure Sensor Output Voltage
0psi 100psi 150psi 200psi 250psi 300psi 600psi
XE-PRO31PT2 0.5vdc 1.917vdc 2.625vdc 3.33vdc 4.04vdc 4.75vdc N/A
XE-FP4000PT1 0.5vdc 1.12vdc 1.56vdc 1.92vdc 2.27vdc 2.625vdc 4.75vdc
PBA100 Rev0407
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GENERAL DESCRIPTION
The PumpBoss pressure governors are compatible with the following engines:
PBA101 Cummins IS Series
PBA102 Detroit Diesel
PBA104 Navistar
PBA105 Caterpillar
PBA106* Ford
PBA108 Scania
PBA109* GMC
PBA110 Mercedes
* Note: An adapter and cable assembly replaces the basic 8-pin cable when
connecting the PumpBoss to a Ford or GMAC engine.
Components
The information available on the J1939 databus varies depending on the particular
engine type. Not all wires are used for all engines. Refer to the engine specific wiring
diagram for interface connections. The sensors (if any) that need to be installed will
also vary depending on the engine.
The PumpBoss consist of the following components:
Contol Module
Pressure Sensor
Engine Coolant Temperature Sensor (As Necessary)
Engine Oil Pressure Sensor (As Necessary)
Audible Alarm Buzzer (Optional)
Transmission Temperature Sensor (Optional)
Cables
Contol Module
The control module is waterproof and takes up 4 5/8 by 6 3/4 inches of panel
space. All controls and indicators are located on the front of the control panel. (Refer
to Controls and Indicators.)
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Pressure Sensor
The pressure sensor is mounted on the pump discharge manifold. It provides an
input signal to the control module that is proportional to the discharge pressure.
Engine Coolant Temperature Sensor
The engine coolant temperature sensor is installed as necessary.
Engine Oil Pressure Sensor
The oil pressure sensor is installed as necessary.
Audible Alarm Buzzer (Optional)
The optional buzzer is installed as required. A ground is provided at the 12-pin
connector pin 6 to activate the buzzer (max current: 300mA).
Transmission Temperature Sensor (Optional)
The optional transmission fluid temperature sensor is installed as required.
Cables
There are two cables that connect to the control module. The 8-pin connector is
for the remote throttle interface, the 12-pin connector is for the monitoring and display
interface.
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Controls and Indicators
All controls and indicators are located on the front of the control module. (Refer
to Figure 1.) See Operation and Programming Sections for more information.
OIL PRESSURE LED Display
Shows engine oil pressure. The LEDs will be green when the pressure is within
normal limits and red when it is not.
CHECK ENGINE LED
Repeats the check engine warning from the cab.
TEMPERATURE LED Display
Shows engine coolant temperature. The LEDs will be green when the temperature
is within normal limits and red when it is not.
RPM Display
Shows the current engine RPM in bright red digits. It also shows error codes, stored
data, and program features.
STOP ENGINE LED
Repeats the stop engine warning from the cab.
BATTERY VOLTAGE LED Display
Shows battery voltage. The LEDs will be green when the voltage is within normal
limits and red when it is not.
SILENCE Button
Press to suppress audio alarms.
PRESET Button
Press to change/select a pre-programmed value for pressure or RPM setting.
THROTTLE READY LED
This LED will be on when the required interlock conditions are met to begin pump
operations.
Message Display
The message display shows the pressure or RPM setting during normal operations
and warning alarms as they occur. It shows the time and date when the throttle ready
LED is off. It also shows stored data and program features.
IDLE Button
When pressed immediately sets the engine RPM to idle.
PBA100 Rev0407
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Figure 1. Controls and Indicators
Control Knob
When rotated changes the pressure or RPM setting. The setting will increase or
decrease proportionally to the speed and direction the control knob is rotated.
RPM LED
The LED is on to indicate operation in the RPM mode.
PSI LED
The LED is on to indicate operation in the PSI mode.
MODE Button
Press to change modes.
Day/Night Sensor
Adjusts the brightness of the LED displays for best day or night viewing.
MENU Button
Used when accessing stored data and program features.
RPM
Display
Message
Display
OIL
PRESSURE
LED Display
TEMPERATURE
LED Display
SILENCE
Button
MENU
Button
BATTERY
VOLTAGE
LED Display
Control Knob IDLE
Button
THROTTLE
READY
LED
RPM
LED
PSI
LED
MODE
Button
PRESET
Button
STOP
ENGINE
LED
CHECK
ENGINE
LED
Day/Night
Sensor
PBA100 Rev0407
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INSTALLATION
Install Control Module
1. Measure and mark mounting location for control module panel cutout and
mounting screw holes. Make sure there is clearance behind the panel for
the module and cables before cutting holes. Refer to Figure 2 for layout and
dimensions.
2. Cut out a 3 1/2 by 5 3/4 inch hole.
3. Drill four holes, clearance or tapped, for 10-32 mounting screws.
4. Place control module in position and secure with screws.
5. Connect cables at rear of the control module. (Refer to Wiring section.)
Autres manuels pour PumpBoss PBA100
1
Ce manuel convient aux modèles suivants
9
Table des matières
Autres manuels FRC Contrôleurs
