fos4X RD 110 V Manuel utilisateur
INSTRUCTIONS FOR USE
Application Tool
RD 110 V
Product Type Accessory
Product Number 1295
Product Version 1.2.x
Document Version 2.0
Issue Date 2019-0 -01
Language en-us
Follow these instructions for safe and proper use.
Keep instructions for future use.
INSTRUCTIONS FOR USE
Application Tool
RD 110 V
Product Type Accessory
Product Number 1295
Product Version 1.2.x
Document Version 2.0
Issue Date 2019-0 -01
Language en-us
Follow these instructions for safe and proper use.
Keep instructions for future use.
Imprint
Imprint
fos4X GmbH
Thalkirchner Str. 210
81371 Munich
Germany
Phone: + 9 89 9995 2-00
Fax: + 9 89 9995 2-01
www.fos X.de
WEEE-Reg.-Nr. DE: 703901 8
©2019 fos X®
Distribution and reproduction of this document, exploitation and
communication of its contents are prohibited unless expressly
permitted. Violations will result in the liability for damages. All rights
reserved in the event of patent, utility model or design registration.
All rights reserved.
fos X is a trademark of fos X GmbH.
Brand names and protected trademarks are the property of their
respective owners. The naming of brand names and protected
trademarks has only descriptive character. Named trademarks are
not part of any partnership or cooperation with fos X.
1295_1.2.x_ -10-2.0-en-us © fos X 2019 2 / 28
Table of Contents
Table of Contents
1 About this Document.................................................................................................... 5
1.1 Target Audience................................................................................................................................5
1.2 Objective of these Operating Instructions.............................................................................. 5
1.3 Identification of Information....................................................................................................... 5
1.3.1 Safety-relevant Information............................................................................................5
1.3.2 Non-safety-related Information.................................................................................... 6
1. Abbreviations.....................................................................................................................................6
2 Safety...................................................................................................................................7
2.1 Conformity..........................................................................................................................................7
2.2 Qualification of Personnel............................................................................................................ 7
2.3 Intended Use..................................................................................................................................... 8
2. Residual Risks....................................................................................................................................8
2. .1 Explosion Protection.......................................................................................................... 8
2. .2 Working Environment Wind Turbine.............................................................................8
2. .3 Working Environment Blade Manufacturing Facility..............................................8
2. . Adhesives............................................................................................................................... 9
2. .5 Risk of Burns.........................................................................................................................9
2. .6 Mechanical Risks............................................................................................................... 10
2. .7 Vacuum.................................................................................................................................. 11
2.5 Personal Protective Equipment................................................................................................. 11
3 Product Description...................................................................................................... 12
3.1 Functional Description..................................................................................................................12
3.2 Technical Data.................................................................................................................................13
3.2.1 Mechanical Data................................................................................................................13
3.2.2 Electrical Data.....................................................................................................................1
3.2.3 Environmental Conditions.............................................................................................. 1
3.2. Specification of the Vacuum Supply.......................................................................... 1
3.2.5 Product Specific Data...................................................................................................... 15
3.3 Markings on the Product............................................................................................................ 15
3.3.1 Type Plate.............................................................................................................................15
3.3.2 Warning Labels...................................................................................................................16
3. Display and Control Elements................................................................................................... 16
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Table of Contents
Packaging and Transport...........................................................................................18
.1 Scope of Delivery...........................................................................................................................18
.2 Packaging......................................................................................................................................... 18
.3 Unpacking.........................................................................................................................................18
. Packing.............................................................................................................................................. 18
.5 Transport...........................................................................................................................................19
.6 Storage...............................................................................................................................................19
5 Installation.......................................................................................................................20
6 Commissioning............................................................................................................... 21
7 Operation......................................................................................................................... 22
8 Troubleshooting............................................................................................................ 2
9 Maintenance...................................................................................................................26
9.1 Preventive Maintenance............................................................................................................. 26
9.1.1 Maintenance Table........................................................................................................... 26
9.1.2 Cleaning the Application Tool.......................................................................................26
9.2 Corrective Maintenance.............................................................................................................. 27
9.3 fos X Support................................................................................................................................. 27
10 Taking out of Service and Disposal........................................................................28
10.1 Taking out of Service................................................................................................................... 28
10.2 Disassembly.................................................................................................................................... 28
10.3 Disposal.............................................................................................................................................28
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1. About this Document
1 Abo t this Doc ment
1.1 Target A dience
These operating instructions are intended for trained technicians and
service technicians.
1.2 Objective of these Operating Instr ctions
These operating instructions describe all activities for the intended
use of the Application Tool.
1.3 Identification of Information
1.3.1 Safety-relevant Information
These operating instructions contain the following safety
information:
■Safety information in the Safety chapter applies to the entire use
of the product. See Safety, page 7.
■Safety notes at the beginning of a section apply to the entire
section.
■Safety notes before a step apply to the entire following section.
Presentation Safety notes are shown in the operating instructions as follows:
DANGE Nature and cause of risk
Consequences
uMeasures to avoid the risk.
Meaning The safety notes with the signal words Danger, Warning, Caution and
Notice have the following meanings:
DANGE Risk which, if not avoided, will result in death or serious injury.
WA NING Risk which, if not avoided, could result in death or serious injury.
CAUTION Risk which, if not avoided, could result in minor injury.
NOTICE Risk which, if not avoided, will result in damage to property.
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1. About this Document
1.3.2 Non-safety-related Information
TIP Advice on the optimal use of the product.
Symbols and Meaning Table 1: Representation of the information in the operating instructions
Symbol Meaning
Task:
1. First step
2. Second step
Instruction with task and several steps
Task:
uStep
Instruction with a single step
PResult Result of an instruction
List:
■Point 1
■Point 2
Enumeration with title
Identification of
Information, page 5 Cross reference
Bold Text Highlighting of particularly important
information
CONTROL ELEMENT Designation of a control element of the
product
1.4 Abbreviations
AC Alternating Current
GTIN Global Trade Item Number
Max Maximum
PE Protective Earth
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2. Safety
2 Safety
2.1 Conformity
The product is in conformity with the relevant Union harmonisation
legislation.
The EU Declaration of Conformity is available on request. Contact
details see fos X Support, page 27.
2.2 Q alification of Personnel
Definitions ■Instructed personnel: Personnel instructed in the tasks assigned to
them.
■Trained personnel: Personnel trained in the operation and safe
use of the product.
■Qualified personnel: Personnel who, based on their specialist
training, knowledge and experience and knowledge of the relevant
regulations, are able to assess the work assigned to them and
identify possible hazards.
Assignment of tasks Tasks within the scope of use may only be carried out by the
personnel defined below.
Table 2: Tasks
Task Personnel
Packaging and transport
Installation
Commissioning
Operation
Troubleshooting
Maintenance
Taking out of service
Qualified personnel
Disassembly
Disposal
fos X or specialized
disposal company
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2. Safety
2.3 Intended Use
Intended Use The Application Tool is used exclusively for the installation of
fos Strain expert sensors in rotor blades of wind turbines with the
adhesive UHU PLUS BLACK. The installation of the sensors can
take place during the production of the rotor blades in the blade
manufacturing facility or in retrofit on a wind turbine.
The Application Tool may only be used in a commercial/industrial
environment.
Any use other than described in these operating instructions is
considered improper use.
Predictable Mis se Do not use the Application Tool for the installation of other sensors
and adhesives.
2.4 Resid al Risks
2.4.1 Explosion Protection
The product is not suitable for use in potentially explosive
environments.
2.4.2 Working Environment Wind T rbine
The use of the Application Tool on wind turbines requires special
measures to avoid risks.
Measures for risk prevention on wind turbines:
uObtain and observe safety and work regulations:
– Qualification and training of personnel
– Personal protective equipment
– Required permits
uEnsure that the use of the Application Tool on the wind turbine is
permitted.
2.4.3 Working Environment Blade Man fact ring Facility
The use of the Application Tool in a blade manufacturing facility
requires special measures to avoid risks.
Measures for risk prevention in blade manufacturing facilities:
uObtain and observe safety and work regulations:
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2. Safety
– Qualification and training of personnel
– Personal protective equipment
– Required permits
uMake sure that the use of the Application Tool allowed in the blade
manufacturing facility.
2.4.4 Adhesives
Adhesives can cause severe irritation and allergic skin reactions.
uAvoid skin contact.
uObserve the safety data sheet of the adhesive.
uUse personal protective equipment according to the safety
data sheet of the adhesive. See Personal Protective Equipment,
page 11.
Fumes from adhesives can cause damage to health and allergic
reactions.
uDo not inhale fumes.
uObserve the safety data sheet of the adhesive.
uUse adhesives only in sufficiently ventilated rooms.
Adhesives can cause severe environmental damage.
uObserve the safety data sheet of the adhesive.
uDispose of adhesives and adhesive packaging in accordance with
applicable environmental regulations.
2.4.5 Risk of B rns
The heating plate of the heating element of the Application Tool is
hot during operation (>100 °C).
Burns caused by touching the hot heating plate.
uDo not touch the heating plate and adjacent parts.
uSwitch off the Application Tool when not in use.
uWhen not in use, place the Application Tool with the heating plate
on the supplied temperature-resistant underlay.
uAllow the Application Tool to cool down for at least 15 minutes
after switching off.
uWear protective gloves (protection against contact heat
performance level 2 according to DIN EN 07).
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2. Safety
Material damage caused by placing the hot heating plate on
surfaces that are not temperature-resistant.
uEnsure that the material of the rotor blade is suitable for use with
the Application Tool.
uKeep a distance of at least 10 cm between hot parts of the
Application Tool and parts that are not temperature-resistant.
uWhen not in use, place the Application Tool with the heating plate
on the supplied cork underlay.
– A temperature-resistant underlay is included in the scope of
delivery.
– The transport case has an integrated temperature-resistant
underlay.
uSwitch off the Application Tool when not in use.
uAllow the Application Tool to cool down for at least 15 minutes
after switching off.
2.4.6 Mechanical Risks
Injuries caused by dropping the Application Tool.
uDo not use the Application Tool on surfaces with an inclination
angle of more than 90°.
Figure 1: Maximum angle for using the Application Tool
uDo not stay under the suctioned Application Tool.
uSecure the Application Tool against falling down before switching
off the vacuum supply.
uUse the transport case to transport the Application Tool.
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