FoodLogistik SHREDDR-classic 140 Manuel utilisateur

05/09/23 ShreddR®- classic 140

OPERATION AND MAINTENANCE MANUAL

This Operation and Maintenance Manual is valid for the following machine:

Manufacturer: FOODLOGISTIK

Fleischereimaschinen GmbH

Warliner Str. 8

17034 Neubrandenburg

PF 400 115

17022 Neubrandenburg

Germany

Phone: 0395/ 77 99 0

Telefax: 0395/ 77 99 220

Internet: www.foodlogistik.de

[email protected]

Version date: January 2023

microfilm, or other procedures) or stored in an electronic retrieval system, reproduced, and / or

distributed without the prior written consent of the manufacturer.

We reserve the rights to make changes, due to technical advancement and further

development, of the machine as described in this manual.

Printed in Germany

- classic 140

ShreddR®- classic 140 05/09/23

05/09/23 ShreddR®- classic 140 II

To the customer,

This is the operation and maintenance user guide for the ShreddR - classic 140. This

guide includes instructions for safe and successful operation of this ShreddR - classic

140. Attention to the specific guidelines in this manual will help extend the life

expectancy of this machine, eliminate the need for unnecessary repairs and reduce

the risk of potential on site hazards.

The general safety and accident prevention regulations from all local and

professional associations must be abided by at all times. It is essential to comply with

all safety requirements before bringing the machine into operation. This machine may

only be used in accordance to the regulations specified in this document. To ensure

proper handling, only qualified personnel may operate this ShreddR - classic 140.

When ShreddR - classic 140 requires maintenance, only original manufacturer parts

will uphold the warranty guarantee. Foodlogistik reserves the right to cancel the

warranty policy when negligent and or improperly executed repairs are made.

Foodlogistik assumes no liability for damages and or operational errors due to failure

to comply with all stated guidelines set forth in this Instruction Manual.

Any and all technical and safety work place regulations must be in compliance prior

to operation along with:

-accident prevention regulations expressed in this manual,

-operating regulations valid in the country of operation.

Should you need further assistance regarding this machine, please contact our

customer service department at: in[email protected].

Table of contents Page

1SAFETY........................................................................................................2

1.1 SYMBOLS AND MEANINGS .................................................................................2

1.2 SAFETY REGULATIONS .....................................................................................3

1.2.1 General safety regulations..................................................................................................... 3

1.2.2 Safety regulations for maintenance and repairs .................................................................... 4

1.2.3 Safety regulations for operation of ShreddR - classic 140 .................................................... 4

2TECHNICAL DATA ......................................................................................5

2.1 GENERAL PARAMETERS....................................................................................5

2.2 ELECTRICAL PARAMETERS................................................................................7

3MACHINE DESCRIPTION............................................................................8

05/09/23 ShreddR®- classic 140 2

3.1 RANGE OF APPLICATIONS .................................................................................8

3.2 MACHINE ASSEMBLY ........................................................................................8

3.2.1 Machine overview .................................................................................................................. 8

3.2.2 Cutting tools and accessories.............................................................................................. 10

3.2.2.1 Cutting set ............................................................................................................................................................10

3.2.3 Construction of electrical components................................................................................. 12

4DELIVERY, INSTALLATION AND SET UP ...............................................13

4.1 TRANSPORT..................................................................................................13

4.2 INSTALLATION................................................................................................13

4.3 SET-UP.........................................................................................................13

5OPERATIONS ............................................................................................14

5.1 OPERATING THE MACHINE ..............................................................................14

5.1.1 Overview of the control knobs.............................................................................................. 14

5.1.2 Daily safety checks .............................................................................................................. 15

5.1.2.1 Preparations.........................................................................................................................................................15

5.1.2.2 Functions tests......................................................................................................................................................16

5.1.3 Avoidance of operating-errors for machine protection......................................................... 16

5.1.4 General operational sequence............................................................................................. 17

5.2 DEACTIVATING ..............................................................................................18

5.2.1 Switching Off the machine................................................................................................... 18

5.2.2 Emergency shut off.............................................................................................................. 18

5.2.3 Taking out of operation ........................................................................................................ 18

6CLEANING AND SANITIZING ...................................................................19

6.1 GENERAL RULES............................................................................................19

6.2 DAILY CLEANING............................................................................................19

6.2.1 Removal of the cutting set and functioning parts................................................................. 19

6.2.2 Cleaning and sanitizing........................................................................................................ 24

6.2.3 Fitting of the cutting set and functioning parts according to cleaning.................................. 27

7MAINTENANCE AND INSPECTIONS........................................................29

7.1 GENERAL GUIDELINES....................................................................................29

7.2 INSPECTIONS-AND MAINTENANCE PLAN...........................................................29

7.3 GRINDING THE KNIVES....................................................................................30

7.4 MAINTENANCE OF THE ELECTRICAL EQUIPMENT................................................30

7.5 SYSTEM MALFUNCTIONS ................................................................................31

7.5.1 General Guidelines .............................................................................................................. 31

7.5.2 Troubleshooting ................................................................................................................... 32

05/09/23 ShreddR®- classic 140 3

8FINAL DECOMMISSIONING AND DISPOSAL..........................................33

05/09/23 ShreddR®- classic 140 4

Illustration 1: Machine dimensions ..............................................................................6

Illustration 2: Space requirement of the machine ........................................................6

Illustration 3: Machine overview (1).............................................................................9

Illustration 4: Machine overview (2).............................................................................9

Illustration 5: Cutting set 10x10x10 mm ....................................................................10

Illustration 6: Machine safety switch..........................................................................12

Illustration 7: Control knobs.......................................................................................14

Illustration 8: Open the cutting area...........................................................................20

Illustration 9: Removal of the cutting sets..................................................................20

Illustration 10: Removal of the cutting drum ..............................................................21

Illustration 11: Removal of the scraper......................................................................21

Illustration 12: Removal of the infeed drum and the bearing bush.............................22

Illustration 13: Removal of the separating knife assembly.........................................23

Illustration 14: The separating knife assembly...........................................................23

Illustration 15: The cutting area.................................................................................27

05/09/23 ShreddR®- classic 140 5

Table 1: General parameters.......................................................................................5

Table 2: Electrical parameters.....................................................................................7

Table 3: Cutting set sizes..........................................................................................11

Table 4: Control knobs..............................................................................................15

Table 5: Functions test..............................................................................................16

Table 6: General work flow........................................................................................17

Table 7: Cleaning plan ..............................................................................................25

Table 8: Inspections- and maintenance plan.............................................................29

SAFETY

05/09/23 ShreddR®- classic 140 2

1 SAFETY

1.1Symbols and meanings

a) Work place safety symbol:

This symbol indicates a warning to personal safety, and or risk

to bodily injury. When this symbol appears follow all

instructions and inform others of any safety guidelines given.

b) Attention:

ATTENTION

This is a system malfunction indication and denotes that

general maintenance may be required. When this symbol

appears refer to instruction and operation guidelines to ensure

that all operating procedures have been properly followed to

reduce the risk of repairs.

c) Information:

This symbol denotes information relating to the economic use of

the ShreddR - classic 140 or technical requirements that the user

must take into special account.

SAFETY

05/09/23 ShreddR®- classic 140 3

1.2Safety regulations

1.2.1 General safety regulations

The ShreddR - classic 140 is operationally compliant and in accordance with the

requirements set forth in the guidelines of the Council of the European Community

for Machinery (2006/42/EG), along with the current German accident prevention

regulations (UVV/VBG).

Incorrect usage of the ShreddR - classic 140 causes dangers. All users of the

ShreddR - classic 140 must strictly adhere to all technical safety instructions and

regulations established in this manual when installing, and operating this machine.

The following German legislation regulations relating to employee and general work

place safety and or their national equivalents, need to be taken into consideration:

- EN 60204-1:2019-06: Safety of machinery –Electrical equipment of machines -

Part 1: General requirement

- EN 50110-1:2014-02: Operation of electrical installations –

Part 1: General requirements;

- 89/391/EEC - Safety and health of workers - Employer-s duty to ensure the safety

and health of workers in all aspects related to work - Employer-s liability

- 2009/104/EC concerning the minimum safety and health requirements for the use of

work equipment by workers at work

- 2014/35/EC relating to electrical equipment designed for use within certain voltage

limits (Low Voltage Directive)

- guidelines of the respective countries of usage

The safety guidelines set forth in this user manual are universally compliant and

should be followed in order to maintain employee safety, eliminate work place injuries

and be in compliance with the environmental protection agency regulations. All

authorized employees must pass regular inspections and attend monthly training to

maintain compliance to operate this machine.

Only authorized employees may operate the ShreddR - classic 140 and must wear

all required safety gear when operating, maintaining or cleaning this machine.

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