Flymaster YUM K3000 Manuel utilisateur

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using

CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633 FEB 2013

www.frymaster.com E-mail: [email protected] *8196647*

YUM K3000

CONTROLLER

Operation Manual

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC

FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART

PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE

CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL

CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS

AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY

THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO

THE INSTALLATION OF ANY MODIFIED PART AND/OR PART RECEIVED FROM AN

UNAUTHORIZED SERVICE CENTER.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster Dean Authorized Servicer (FAS) or other qualified professional

should perform installation, maintenance, and repairs. Installation, maintenance, or repairs by

unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: 1) This device may not cause harmful interference, and 2) This device must accept

any interference received, including interference that may cause undesired operation. While

this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set

out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A

et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

Prior to movement, testing, maintenance and any repair on your Frymaster fryer, disconnect

ALL electrical power from the fryer.

NOTICE

The instructions in this manual for using a bulk oil system for filling and discarding oil are for a

Frontline or RTI systems. These instructions may not be applicable to other bulk oil systems.

1-1

CHAPTER 1: K3000 CONTROLLER INSTRUCTIONS

1.1 Using the K3000

ON/OFF

Press ON/OFF button fryer heats to setpoint or idle temperature and displays: COOL or DROP.

Cooking

Fryer displays COOL or DROP

COOL display: Press product button; fryer heats to setpoint and displays DROP.

Press product button and drop product.

DROP display: Press product button and drop product. (Product buttons 1-5 and 11-15 start cooks on the left

display. Products 6-10 and 16-20 start cooks on the right display.)

DONE display: Press product button to cancel alarm.

Press and hold product button to cancel cook cycle.

Responding to Polish Prompt

Controller displays Polish Now, alternating with Yes No.

Press Yes (button under Yes display) and the polish cycle launches.

Controller displays Cool after polish cycle.

Controller Button Navigation

Product: Active when adjacent LED is lit. Press to launch cook cycle. Press and hold to stop a launched cook

cycle. Press at end of cook cycle to halt alarm.

Scan: Press once, all product buttons are lit; Select Product displayed. Press product button to view product

name. Press Scan again to repeat. Press Scan twice to return to normal operation.

Left/Right Arrows: Navigate options in left display.

Up/Down Arrows: Navigate options in right display. Press the up/down arrow simultaneously to change to a

second language if one is selected in setup.

Exit Cool: Set fryer’s cook cycle exit temperature to 250°F (121°C) or setpoint.

Thermometer: Fryer ON: Press and release for setpoint/left; vat temp/right.

Thermometer: Fryer OFF: Press to display temperature, time, date, system version, K3000 version and circuit

board versions.

Checkmark: Fryer OFF: Press and hold 3 seconds: Scroll filter usage; Press and hold 10 seconds: Product

setup.

Checkmark: Fryer ON: Respond to prompts.

Filter: Press and release: Cooks remaining to filter cycle. Press and hold: Filter options: Filter and Dispose.

1-2

1.2 Navigating Controller

Press and hold the checkmark button for 10 seconds produces the setup mode, which first displays Product Setup. Follow

the steps below to navigate the options

Left Display Right Display Action

OFF OFF Press and hold until Product Setup is displayed.

Product Setup Blank Press to scroll: Vat Setup, Tech Mode, and Exit. With the desired selection

displayed, press .

Product Setup Blank Product setup (entering and editing menu items) is described on page 1-10 through

1-13.

vat setup Blank Vat Setup is described on page 1-4.

Tech Mode Blank Tech Mode is described on page 1-6.

Exit Exit Press Scan button three times to return the Controller to OFF.

1.3 Viewing Operational Stats

The K3000 collects and stores information on the cook cycles and filter cycles. This data is accessed in the info mode,

which is accessed by pressing the checkmark button. The steps to view the data are detailed below:

Left Display Right Display Action

OFF OFF Press and hold until INFO MODE is displayed. Release and press .

Oil stats Blank Press to scroll: Oil Stats, Filter Stats, Review Usage, Last Load. With the

desired stats displayed, press .

Total cooks -

last dispose

Number Press . (This is the number of cooks since the last dispose.)

Total heads—last

dispose

Number Press . (This is the number of heads cooked since the last dispose.)

Last dispose date Press . (This is the date of the last dispose.)

TEMP > 300F—

TODAY

Number Hrs Press . (This is the number of hours the temperature of the oil rose above 300°F

during operation today.)

TEMP > 300f–

Since dispose

Number Hrs Press . (This is the number of hours the oil temperature was above 300°F since

oil disposal.)

TEMP > 300F—1

back

Number Hrs Press . (This is the number of hours the oil temperature was above 300°F since

the previous oil disposal.)

TEMP > 300f—2

baCK

Number Hrs Press . (This is the number of hours the oil temperature was above 300°F since

two oil disposals ago.)

FILTERS—since

dispose

Number Press . (This is the number of filters since oil disposal.)

Filters—1 back Number Press . (This is the number of filters that have occurred since the previous oil

disposal.)

Filters—2 back Number Press . (This is the number of filters that have occurred since two oil disposals

ago.)

Polishes—since

dispose

Number Press . (This is the number of polishes since oil disposal.)

Polishes—1 back Number Press . (This is the number of polishes that have occurred since the previous oil

disposal.)

Polishes—2 back Number Press . (This is the number of polishes that have occurred since two oil

disposals ago.)

Reset oil stats Yes no Press to scroll or to reset oil stats.

Reset oil stats Enter code Enter 3228.

Continued on the following page

1-3

1.3 Viewing Operational Stats cont.

Left Display Right Display Action

complete Blank

Exit Exit Pressbutton once to return to menu, or Scan button once to return the

Controller to OFF.

Filter Stats Blank Press to scroll: Filter Stats, Review Usage, Last Load. With the desired

stats displayed, press .

MON date

Press  to scroll seven days of data. With the desired date displayed,

press .

Filtered Number and day Press  to scroll number of times the vat was filtered in the seven -day

period. Press .

Flt bpsd Number and day Press  to scroll number of times the filter prompt was bypassed in the

seven-day period. Press .

Cooks Number and day Press  to scroll number of cook cycles that occurred in the seven-day

period. Press .

Heads Number and day Press  to scroll number of heads that were cooked in the seven-day

period. Press .

FLT AVG Number and day Press  to scroll average number of daily filter cycles that occurred in

the seven-day period. Press . Press button once to return to menu, or

Scan button once to return the Controller to OFF.

REVIEW USAGE Blank Press to scroll: Filter Stats, Review Usage, Last Load. With the desired

stats displayed, press .

USAGE SINCE Blank

DATE TIME Press . (This is the date and time of the last usage reset.)

TOTAL COOKS Number Press . (This is the total number of cooks since the last usage reset.)

QUIT COOKS Number Press . (This is the total amount of cooks that were cancelled since the last

reset usage.)

On HOURS Number Press . (This is the total amount of hours the fryer was on since the last

reset.)

Reset usage Yes no Press to scroll or to reset oil stats usage.

Reset usage Enter code Enter 3228.

Complete Blank

Exit Exit Press to scroll: Filter Stats, Review Usage, Last Load. With the desired

stats displayed, press or press Scan to return the Controller to OFF.

Last load Blank Press .

Product Product name

Press . (This is the product last cooked.)

Started Time Press . (This is the time the last cook started.)

Actual time Number Minutes Press . (This is the actual cook time including flex time.)

Progtime Number Minutes Press . (This is the actual programmed cook time.)

Max temp Number Press . (This is the maximum temperature of the oil during the last cook.)

Min temp Number Press . (This is the minimum temperature of the oil during the last cook.)

Avg temp Number Press . (This is the average temperature of the oil during the last cook.)

Heat on Number Press . (This is the percentage of the cook time the heat source was on

during the last cook.)

Ready Yes or no Press . (If the fryer was back to proper temperature before the cook cycle

was started.)

Exit Exit Press to scroll: Filter Stats, Review Usage, Last Load. With the desired

stats displayed, press or press Scan button to return the Controller to

OFF.

1-4

1.4 K3000 Setup Mode

Setup mode allows the Controller to be set for language displays, vat sizes, and temperature range displays. Follow the

steps below to enter and navigate Vat Setup.

Vat Set Up

Left Display Right Display Action

OFF OFF Press and hold until Product Setup is displayed.

Product Setup Blank Press to scroll to Vat setup and press . Product setup is described on pages 1-10

through 1-13.

Vat setup Enter code Enter 3228.

System Blank Press button or press to scroll to Time/Date, Filter, E-Log, Change Password or Edit

Alarm Names. With desired choice displayed, press . If SYSTEM is not chosen skip to

the relevant selection.

Language English Press  to scroll to choice and press .

2nd language English Press  to scroll to choice and press . (This option allows another language to be

toggled easily from the front panel (ex. Spanish as a second language.)).

Locale Non-ce Press  to scroll to choice Non-CE or CE and press .

ENERGY Gas Press  to scroll to choice Gas or Electric and press .

type KJ3 Full

Press  to scroll choices: the choices are: Gas-KJ3/CF-FULL, 118G/D63 FULL, H55

FULL, H55 SPLIT, MJ45 FULL, MJ45 SPLIT, HV75 FULL, HV105 FULL, 114/HD50

FULL, HD60 FULL, HD65 FULL D80 FULL, 11814 FULL and MJ35 FULL, . Electric-

118E/RE80 FULL, FPRE117 FULL, FPRE117 SPLIT, FPRE114 FULL and FPRE114

SPLIT, 11817 FULL, FPRE122 FULL, FPRE122 SPLIT FPC128 FULL, FPC128 SPLIT

and FPC136 FULL. With the vat size of the fryer controlled by the Controller displayed,

press .

System volume 9 Sets sound level for Controller. Enter level, 1-9 (0=Lowest/ 9=Loudest). Press .

Tempr format F Press  to scroll choices: F for Fahrenheit; C for Celsius. Press .

Exit Melt Tempr 100F Use numbered buttons to change default setting (use 10 for 0). Press . (This is the

temperature for the fryer to exit the melt cycle.) Default is 100F (38C).

Setback tempr 250F Use numbered buttons to change default setting (use 10 for 0). Press . (This is the

temperature during setback or idle mode.) Default is 250F (121C).

Fresh oil None Press  to scroll choices JIB, Bulk-RTI, Bulk-F (Frontline) or None. Press . NOTE:

All fryers except OCF should be set to NONE.

waste NONE Press  to scroll choices JIB, Bulk-RTI, Bulk-F (Frontline) or None. Press . NOTE:

All fryers except OCF should be set to NONE.

DRAIN SWITCH NO Press  to scroll choices YES and NO. (This is if a drain switch is installed.) Press .

RECOVERY

ALARM

DISABLED Press  to scroll choices DISABLED and ENABLED. (This is a recovery alarm that

locks out the fryer if the fryer does not heat properly. The default is disabled). Press .

Exit Exit Press button.

OFF OFF None required.

Time/date Blank Press .

Time entry time Use numbered buttons to change time (use 10 for 0). Press .

Date format Mm/dd/yy Press  to scroll choices. With the date format displayed, press .

Enter date date Use numbered buttons to change date (use 10 for 0). Press .

Exit Exit Press button once and press to scroll to System, Time/Date, Filter, E-Log, Change

Password or Edit Alarm Names. With desired choice displayed, press or press the

Scan button once to return the Controller to OFF.

Continued on the following page

1-5

1.4 K3000 Setup Mode cont.

Left Display Right Display Action

DST SETUP This is daylight savings time setup. In the United States, daylight savings time begins each year at 2:00 A.M.

on the second Sunday in March, with clocks moving ahead one hour. Daylight savings time ends each year at

2:00 A.M. on the first Sunday in November, with clocks moving back one hour. For the two states and

international locations, which do not use DST, set to disabled.

OFF OFF Press and hold until Product Setup is displayed.

Product Setup Blank Press to scroll to Vat setup and press .

Vat setup Enter code Enter 3228.

DST ENABLED Press  to scroll choices DISABLED and ENABLED. Press .(This enables or

disabled daylight savings time. Default is enabled.) If disabled is chosen, pressing the 

button, displays exit. Press the exit scan button three times to exit.

DST START

MONTH

3 Enter the daylight savings time starting month using the 1-10 keys. (Default is US

government starting month “3”.) Press .

DST START

SUNDAY

2 Enter the daylight savings time starting Sunday using the 1-10 keys. (Default is US

government starting Sunday “2”.) Press .

DST END MONTH 11 Enter the daylight savings time ending month using the 1-10 keys. (Default is US

government ending month “11”.) Press .

DST END

SUNDAY

1 Enter the daylight savings time ending Sunday using the 1-10 keys. (Default is US

government ending Sunday “1”.) Press .

EXIT Exit Press button once and press to scroll to System, Time/Date, Filter, E-Log or Change

Password. With desired choice displayed, press or press the Exit/Scan button three

times to return the controller to OFF.

filter Blank Press .

Global filter

count

20 Press . (Changes the total number of cooks that occur before a filter prompt. The default

is 20.)

Eod filter time 21:00 Use numbered buttons to change end of day filter alert time. Press .

1 polish timer EnableD Press  to scroll to choice and press . (This enables or disables the polish timer.)

1 polish time 08:00 Use numbered buttons to change time (use 10 for 0). (This is the time the first polish

prompt will occur each day. The default is 8:00 AM.) Press .

1 polish

duration

30 Use numbered buttons to change (use 10 for 0). (This is the duration, in minutes for a

polish. The default if 30 minutes.) Press .

1 polish delay

time

00:00 Use numbered buttons to change time (use 10 for 0). (This is the amount of time which an

operator can delay the start of a polish.) Press . After the delay the operator must

polish.

1 polish start

tempr

300F Use numbered buttons to change temperature (use 10 for 0). (This is the temperature

required for a polish to begin.) Press .

2 polish timer enabled Press  to scroll to choice and press . (This enables or disables the second polish

timer.)

2 polish time 14:00 Use numbered buttons to change time (use 10 for 0). (This is the time the second polish

prompt will occur each day.) Press .

2 polish

duration

30 Use numbered buttons to change (use 10 for 0). (This is the duration, in minutes for a

polish. The default if 30 minutes.) Press .

2 polish delay

time

01:00 Use numbered buttons to change time (use 10 for 0). (This is the amount of time which an

operator can delay the start of the second polish. The default is one hour.) Press . After

the delay the operator must polish.

Continued on the following page

1-6

1.4 K3000 Setup Mode cont.

Left Display Right Display Action

2 polish start tempr 300F Use numbered buttons to change temperature (use 10 for 0). (This is the

required temperature for the second polish to begin.) Press .

Exit Exit

Press button once and press to scroll to System, Time/Date, Filter, E-

Log, Change Password or Edit Alarm Names. With desired choice displayed,

press or press the Scan button once to return the Controller to OFF.

E-Log Blank Press . (This is a log of the ten most recent error codes.)

NOW Time/date

Press . (Current time and date)

A E# Time/date Errors listed A-J. Press to scroll through errors. If no errors exist, pressing

will display No Errors.

Exit Exit

Press button once and press to scroll to System, Time/Date, Filter, E-

Log, Change Password or Edit Alarm Names. With desired choice displayed,

press or press the Scan button once to return the Controller to OFF.

C-Log Blank Press . (This is a reserved internal data collection feature that only exists in

pressure fryers.)

Exit Exit

Press button once and press to scroll to System, Time/Date, Filter, E-

Log, Change Password or Edit Alarm Names. With desired choice displayed,

press or press the Scan button once to return the Controller to OFF.

Change password Blank Press .

Product setup Current code

(1724) Use numbered buttons to change code (use 10 for 0). Press .

Vat setup Current code

(3228) Use numbered buttons to change code (use 10 for 0). Press .

Exit Exit

Press button once and press to scroll to System, Time/Date, Filter, E-

Log, Change Password or Edit Alarm Names. With desired choice displayed,

press or press the Scan button once to return the Controller to OFF.

Edit alarm names Blank Press .

Alarm 1 NUM1 Enter or edit alarm name with letter buttons. Press . Continue scrolling

through names up to alarm 10. (Ex. Shake, Stir, etc.)

Exit Exit

Press button once and press to scroll to System, Time/Date, Filter, E-

Log, Change Password or Edit Alarm Names. With desired choice displayed,

press or press the Scan button once to return the Controller to OFF.

1.5 Navigating Filter Menu

The K3000 has five functions in the Filter Menu: Filter, Clean, Dispose, Fill Vat from Pan and Drain to Pan. They are

accessed by pressing and holding the Filter button until FILTER is displayed. The first matrix below steps through the

initial navigation. Navigation of the functions are covered in separate matrices. The Controller must be on and at

setpoint to use all the functions of the filter menu. If the fryer is not at setpoint the Controller displays WAIT FOR

FILTER.

Entering Filter Mode

Left Display Right Display Action

DROP DROP

Press and hold the filter button until Filter is displayed.

filter Blank Press to scroll to choices: Filter, Dispose and Exit. With the desired choice

displayed press . Follow the instructions below to navigate the modes.

1-7

Filter

Left Display Right Display Action

Blank filter Press .

Filter Now? alternating

with yes/no

Blank Press YES.

OPEN DRAIN VALVE Blank Open drain valve.

Draining Blank None required.

OPEN RETURN VALVE Blank Open return valve.

POLISHING COUNTDOWN TIMER

None required.

CLOSE DRAIN VALVE CONFIRM Close drain valve and press CONFIRM.

Filling Blank None required.

CLOSE RETURN VALVE when

full and press confirm

CONFIRM Press CONFIRM.

COOL COOL

Clean

Left Display Right Display Action

Blank CLEAN Press .

Clean now? Yes NO Press YES.

Open drain valve Open drain valve

Draining None required.

Scrub vat complete? Yes Press YES.

OPEN RETURN VALVE Open return valve.

Polishing 5-minute

countdown timer

None required.

Fill vat? YES Press YES.

CLOSE DRAIN VALVE CONFIRM Close drain valve and press CONFIRM.

filling None required.

CLOSE RETURN VALVE WHEN

FULL AND PRESS CONFIRM

CONFIRM Press CONFIRM.

off off

Dispose

Left Display Right Display Action

Blank dispose Press .

Dispose now? Yes NO Press YES.

REMOVE PAN CONFIRM Remove the filter pan and press CONFIRM.

Insert disposal unit Confirm Insert disposal unit under the drain and press CONFIRM.

OPEN DRAIN VALVE Open the drain valve.

DISPOSING None required.

VAT EMPTY? CONFIRM Press CONFIRM once the vat is empty.

Clean vat complete? Confirm Press CONFIRM once the vat is clean.

CLOSE DRAIN VALVE Close drain valve and press CONFIRM.

REMOVE DISPOSAL UNIT CONFIRM Remove disposal unit from the fryer and press CONFIRM.

INSERT PAN CONFIRM Insert the filter pan and press CONFIRM.

Manually fill vat Confirm Fill vat with oil to the bottom fill line and press CONFIRM when full.

off off

Drain to Pan

Left Display Right Display Action

Blank Drain to pan Press 

DRAIN TO PAN? Yes NO Press YES.

Continued on the following page

1-8

Drain to Pan cont.

Left Display Right Display Action

OPEN DRAIN VALVE Open the drain valve.

draining None required.

VAT EMPTY? CONFIRM Press CONFIRM.

CLOSE DRAIN VALVE Close the drain valve.

OIL IN DRAIN PAN CONFIRM Press CONFIRM.

FILL VAT FROM DRAIN PAN? YES NO Press YES.

OPEN RETURN VALVE OPEN RETURN VALVE Open the return valve.

FILLING None required.

CLOSE RETURN VALVE WHEN

FULL AND PRESS CONFIRM

CONFIRM Press CONFIRM.

off off

Fill Vat from Pan

Left Display Right Display Action

Blank FILL VAT FROM PAN Press 

FILL VAT FROM PAN? YES NO Press YES.

OPEN RETURN VALVE Open the return valve.

FILLING FILLING

None required.

CLOSE RETURN VALVE WHEN

FULL AND PRESS CONFIRM

CONFIRM Press CONFIRM.

off off

1.6 Polishing

The K3000 displays a series of prompts when a polish filter cycle is under way. The steps are detailed below.

Left Display Right Display Explanation/Action

Polish Now? Yes NO Respond to prompt with button push. Press YES or NO. Yes

produces a filter, detailed below. No delays filter and cooking

continues.

Add FILTER POWDER CONFIRM Add filter powder and press CONFIRM.

INSERT PAN CONFIRM Insert filter pan and press CONFIRM.

CHANGE FILTER PAPER CONFIRM Remove the filter pan and change the filter paper.

Add filter powder Confirm Add filter powder and press CONFIRM.

Insert pan confirm Insert filter pan into fryer.

OPEN DRAIN VALVE Open the drain valve.

Draining None required. The oil drains from the frypot to the filter pan.

OPEN RETURN VALVE Open the return valve.

POLISHING 30-MINUTE COUNTDOWN

TIMER

None required. The oil flows from the filter pan to the frypot

and back to the filter pan for 30 minutes.

Close drain valve Close the drain valve.

FILLING None required. The oil returns from the filter pan to the frypot.

CLOSE RETURN valve when

full and press confirm

CONFIRM Close the return valve and press CONFIRM.

COOL COOL

*NOTE: Only occurs on first polish of the day.

**NOTE: Only occurs on first polish after lunch and subsequent polishes during the day.

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