FlowMotion 2001V Series Manuel utilisateur
2001V Series
Peristaltic Chemical Feed Pump
Installation and Operation Manual
2001V
Peristaltic Chemical Feed Pump
July 2020
Flomotion Systems, Inc.
3 N Main St, Middleport, NY 14105
Toll Free: (800)909-3569 (U S & Canada)
Tel: (716)691-3941
Fax: (716)691-1253
info@flomotionsystems com
www flomotionsystems com
TABLE OF CONTENTS
1 0 - System Overview 5
1.1 SAFETY...............................................................................................................................................................................................5
1.2 WARRANTY.........................................................................................................................................................................................5
1.3 RECEIVING..........................................................................................................................................................................................6
1.4 CUSTOMER MODIFICATION...................................................................................................................................................................6
1.5 INFORMATION FOR RETURNING PUMPS ................................................................................................................................................6
2 0 – 2001V Series Pump and Pumphead 7
2.1 TUBING, SPINDLE AND COVER INSTALLATION.......................................................................................................................................8
2.2 MOUNTING PUMP ON GEARBOX, INSTALLATION OF COLLET.................................................................................................................
2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE................................................................................................................10
2.4 HOSE AND ROLLER INSTALLATION.....................................................................................................................................................10
2.5 TUBING & CONNECTIONS...................................................................................................................................................................16
3 0 – 2001V Series Gearbox 18
3.1 RUN-IN PERIOD.................................................................................................................................................................................18
3.2 MAINTENANCE..................................................................................................................................................................................18
3.3 2001V SERIES MOTOR / GEARBOX SPECIFICATIONS ..........................................................................................................................18
3.4 2001V SERIES POWER & MOTOR WIRING.........................................................................................................................................18
4 0 – 2001V Series Drive Controller 20
4.1 OPERATION AND WIRING...................................................................................................................................................................20
4.2 PROGRAMMING .................................................................................................................................................................................20
4.3 MANUAL SPEED / AUTO SPEED / RESTART TOGGLE SWITCH...............................................................................................................20
5 0 - 2001 Series Tubing Rupture Detector 21
5.1 ALARM CAUSES.................................................................................................................................................................................21
5.2 WHAT TO DO IN AN ALARM CONDITION...............................................................................................................................................21
5.3 RESETTING THE ALARM......................................................................................................................................................................21
5.4 RESUMING SERVICE...........................................................................................................................................................................21
5.5 INTERFACING.....................................................................................................................................................................................22
5.6 CALIBRATION....................................................................................................................................................................................22
1 0 - System Overview
The 2001V Chemical Feed Pump consists of a controller, motor, gearbox and peristaltic pump
1.1 Safety
In the interests of safety, this pump and the tubing selected should only be used by competent, suitably trained
personnel after they have read and understood this manual, and considered any hazard involved Any person
who is involved in the installation or maintenance of this equipment should be fully competent to carry out the
work
Maintenance and repair should be performed by qualified personnel only. Make sure that no
voltage is applied while work is being carried out on the pump or motor. The motor must be
secured against accidental start up.
1.2 Receiving
Inspect all cartons for damage, which may have occurred during shipping Carefully unpack equipment and
inspect thoroughly for damage or shortage Report any damage to carrier and/or shortages to supplier All
major components and connections should be examined for damage and tightness, with special attention given
to PC boards, plugs, knobs and switches
1.3 Customer Modification
Flomotion Systems, Inc , its sales representatives and distributors, welcome the opportunity to assist our
customers in applying our products Many customizing options are available to aid in this function Flomotion
Systems, Inc cannot assume responsibility for any modifications not authorized by its engineering department
1.4 Information for Returning Pum s
Equipment that has been contaminated with, or exposed to, body fluids, toxic chemicals or any other
substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its
distributor A certificate included at the rear of these operating instructions, or signed statement, must be
attached to the outside of the shipping container This certificate is required even if the pump is unused If the
pump has been used, the fluids that have been in contact with the pump and the cleaning procedure must be
specified along with a statement that the equipment has been decontaminated
2 0 – 2001V Series Pump and Pumphead
The 2001 Series pumphead has two spring-loaded working rollers, which automatically compensate for minor
variations in tubing wall thickness, giving extended tube life
IMPORTANT: The 2001V Series is equi ed with a um cover for safety and rotection against
chemical s ills. The cover must be installed whenever the um is in use.
ROLLER ASSEMBLY
COLLET SCREW
4MM HEX WRENCH
7 NT M 60 IN OZ
2 1 Tubing, Spindle and Cover Installation
! IMPORTANT: Disconnect um controller from ower su ly BEFORE changing tubing!
Item No Qty Part No Description
1 1 n/a Pump Collet & Hose Assy
2 1 100329 Roller Assembly
3 1 100330 Cover
4 1 100324 Collet Screw
5 1 100305C Cover Gasket
6 4 100307C Cover Screw
7 1 n/a Tube
8 1 Varies with tubing selection* Tube Seal
9 1 Shaft Seal 10x28x7 Shaft Seal
*Tube Seal PN 100329 100330 100331 100332 100333 100334
Hose is shown bent forward out of the pump housing to illustrate the correct hose
and roller assembly position, prior to sliding the hose and spindle into the housing
and over the collet
2.2 Mounting Pum on Gearbox, Installation of Collet
Item No Qty Part No Description
1 1 NA Pump Housing with Tube Seal
2 1 100306 Collet
3 2 100330 Pump Mounting Screws
4 1 NA Tubing
2.3 Pum Mounting and Collet Installation Procedure
1 To install the pump housing on the gearbox, slide it over the central pilot on the gearbox adaptor plate
Next install and torque the mounting screws to 5 NT M (45 in oz)
2 Next install the collet on the gearbox shaft There is a slot in the collet that the flat drive tang on the
gearbox shaft must slide into Orient the collet to allow the drive tang to slide into the slot and push the
collet completely onto the gearbox shaft When the collet bottoms out it is in the correct position
2.4 Hose and Roller Installation
! IMPORTANT: Disconnect um controller from ower su ly BEFORE changing tubing!
Make sure um suction and discharge lines are com letely drained and isolated.
Note that the hose seal size must match the selected tubing size.
Disassembly:
1. Remove four (4) 4mm pump cover screws
2. Loosen Tube Seal Clamp Screw with 5mm hex wrench
3. Remove 5mm collet screw
4. Remove the roller assembly
5. Remove worn pump tubing from pumphead
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