Flomec F116-P Manuel utilisateur

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Signal input flowmeter: pulse, Namur and coil

Output: (0)4-20mA / 0-10V ref. flow rate, pulse ref. total and negative

flow

Options: Intrinsically safe, Modbus communication and backlight

F-Series - Field mounted indicators for safe and hazardous areas.

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SAFETY INSTRUCTIONS

Any responsibility is lapsed if the instructions and procedures as described in this manual

are not followed.

LIFE SUPPORT APPLICATIONS: The F116-P is not designed for use in life support

appliances, devices, or systems where malfunction of the product can reasonably be

expected to result in a personal injury. Customers using or selling these products for use

in such applications do so at their own risk and agree to fully indemnify the manufacturer

and supplier for any damages resulting from such improper use or sale.

Electro static discharge does inflict irreparable damage to electronics! Before installing or

opening the F116-P, the installer has to discharge himself by touching a well-grounded

object.

The F116-P must be installed in accordance with the EMC guidelines (Electro Magnetic

Compatibility).

Do connect a proper grounding to the metal enclosure as indicated if the F116-P has an

incoming power line which carries a 115-230V AC. The Protective Earth (PE) wire may

never be disconnected or removed.

Intrinsically safe applications: follow the instructions as mentioned in Chapter 0 and

consult “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”

DISPOSAL OF ELECTRONIC WASTE

The WEEE Directive requires the recycling of disposed electrical and electronic

equipment in the European Union. When the WEEE Directive does not apply to your

region, we support its policy and ask you to be aware on how to dispose of this product.

The crossed out wheelie bin symbol as illustrated and found on our products tells that this

product shall not be disposed of into the general waste system or into a landfill.

At the end of its life, equipment shall be disposed of according to the local regulations

regarding waste of the electrical and the electronic equipment.

Please contact your local dealer, national distributor or the manufacturer’s Technical

helpdesk for information on the product disposal.

SAFETY RULES AND PRECAUTIONARY MEASURES

The manufacturer accepts no responsibility whatsoever if the following safety rules and

precautions instructions and the procedures as described in this manual are not followed.

Modifications of the F116-P implemented without preceding written consent from the

manufacturer, will result in the immediate termination of product liability and warranty

period.

Mounting, electrical installation, start-up and maintenance of this device may only be

carried out by trained persons authorized by the operator of the facility. Persons must

read and understand this manual before carrying out its instructions.

This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

Check the mains voltage and information on the manufacturer's plate before installing the

unit.

Check all connections, settings and technical specifications of the various peripheral

devices with the F116-P supplied.

Open the enclosure only if all leads are free of potential.

Never touch the electronic components (ESD sensitivity).

Never expose the system to heavier conditions than allowed according the classification

of the enclosure (see manufacture's plate and chapter 4).

If the operator detects errors or dangers, or disagrees with the safety precautions taken,

then inform the owner or principal responsible.

The local labor and safety laws and regulations must be adhered to.

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ABOUT THE MANUAL

This manual is divided into two main sections:

The daily use of the F116-P is described in chapter 2 “Operational”. These instructions are

meant for users.

The following chapters and appendices are exclusively meant for electricians/technicians. These

provide a detailed description of all software settings and hardware installation guidance.

This manual describes the standard unit as well as the available options. For additional information,

please contact your supplier.

A hazardous situation may occur if the F116-P is not used for the purpose it was designed for

or is used incorrectly. Please carefully note the information in this manual indicated by the

pictograms:

A "warning !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury, a safety hazard or damage of the F116-P or connected instruments.

A "caution !" indicates actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the F116-P or connected instruments.

A "note !" indicates actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned.

Hardware version : 03.01.xx

Software version : 03.01.xx

Manual : FL_F116-P_v1702_01_EN

Information in this manual is subject to change without prior notice. The

manufacturer is not responsible for mistakes in this material or for incidental

damage caused as a direct or indirect result of the delivery, performance or use of

this material.

any form or by any means without written permission of your supplier.

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CONTENTS MANUAL

SAFETY INSTRUCTIONS....................................................................................................................3

DISPOSAL OF ELECTRONIC WASTE ...............................................................................................3

SAFETY RULES AND PRECAUTIONARY MEASURES....................................................................3

ABOUT THE MANUAL.........................................................................................................................4

CONTENTS MANUAL..........................................................................................................................5

1INTRODUCTION......................................................................................................................6

1.1 System description...................................................................................................................6

2OPERATIONAL .......................................................................................................................7

2.1 Control panel ............................................................................................................................7

2.2 Operator information and functions..........................................................................................8

3CONFIGURATION ...................................................................................................................9

3.1 How to program the F116-P.....................................................................................................9

3.1.1 Setup menu –Settings.......................................................................................................... 11

3.1.2 Explanation of SETUP-menu 1 - Total-A............................................................................... 12

3.1.3 Explanation of SETUP-menu 2 - Flow rate-A........................................................................ 13

3.1.4 Explanation of SETUP-menu 3 - Total-B............................................................................... 14

3.1.5 Explanation of SETUP-menu 4 - Flow rate-B........................................................................ 14

3.1.6 Explanation of SETUP-menu 5 - Display .............................................................................. 14

3.1.7 Explanation of SETUP-menu 6 - Power management.......................................................... 15

3.1.8 Explanation of SETUP-menu 7 - Flowmeter ......................................................................... 16

3.1.9 Explanation of SETUP-menu 8 - Analog output.................................................................... 16

3.1.10 Explanation of SETUP-menu 9 - Pulse................................................................................. 18

3.1.11 Explanation of SETUP-menu A - Communication (option) ................................................... 18

3.1.12 Explanation of SETUP-menu B - Others............................................................................... 18

4INSTALLATION .....................................................................................................................19

4.1 General directions ................................................................................................................. 19

4.2 Installation / surrounding conditions...................................................................................... 19

4.3 Dimensions- Enclosure.......................................................................................................... 20

4.4 Installing the hardware .......................................................................................................... 22

4.4.1. General installation guidelines .............................................................................................. 22

4.4.2. Aluminum enclosure - Field mounted.................................................................................... 23

4.4.3. Aluminum enclosure - Panel mounted .................................................................................. 23

4.4.4. Plastic (GRP) enclosure........................................................................................................ 24

4.4.5. Terminal connectors.............................................................................................................. 25

5INTRINSICALLY SAFE APPLICATIONS..............................................................................32

5.1 General information and safety instructions.......................................................................... 32

5.2 Terminal connectors Intrinsically safe applications............................................................... 34

5.3 Configuration examples Intrinsically safe applications.......................................................... 36

6MAINTENANCE.....................................................................................................................38

6.1 General directions ................................................................................................................. 38

6.2 Instructions for repair............................................................................................................. 38

6.3 Battery replacement .............................................................................................................. 39

6.3.1 Safety instructions ................................................................................................................. 39

6.3.2 Replace the battery (hazardous area)................................................................................... 39

6.3.3 Disposal of batteries.............................................................................................................. 39

TECHNICAL SPECIFICATION.................................................................................40

PROBLEM SOLVING ...............................................................................................43

COMMUNICATION ...................................................................................................44

DECLARATION OF CONFORMITY.........................................................................48

INDEX OF THIS MANUAL..................................................................................................................49

LIST OF FIGURES IN THIS MANUAL...............................................................................................49

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1 INTRODUCTION

1.1 SYSTEM DESCRIPTION

Functions and features

The flow rate / totalizer model F116-P is a microprocessor driven instrument designed to show the

flow rate, the total and the accumulated total as well as for the calculation of differential flow

measurement and to sum two separate flows. This product has been designed with a focus on:

two multi-purpose pulse inputs;

ultra-low power consumption to allow long-life battery powered applications (type PB/PC),

Intrinsic safety for use in hazardous applications (type XI);

several mounting possibilities with aluminum or GRP enclosures for harsh industrial

surroundings;

ability to process all types of flowmeter signals;

transmitting possibilities with analog / pulse and communication outputs.

Flowmeter and temperature input

This manual describes the unit with a pulse input from the flowmeter. Other versions are available to

process (0)4-20mA signals. Two flowmeters with a passive or active pulse, Namur or sine wave

(coil) signal output can be connected to the F116-P. To power the sensor, several options are

available.

Standard output

Pulse output to transmit a pulse that represents a totalized quantity as programmed.

Linear (0)4-20mA or 0-10V analog output to represent the actual calculated differential flow rate

as programmed. The (0)4-20mA or 0-10V signal limits can be tuned.

Fig. 1: Typical application

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Configuration

The F116-P is designed for use in many types of applications. For that reason, a setup menu is

available to program the F116-P according to your specific requirements.

The setup includes several important features, such as K-Factors, engineering units, signal

selection, power management (to extend battery life-time), etc. All settings are stored in a non-

volatile memory and therefore kept in the event of a power failure or an exhausted battery.

Display information

The unit has a LCD with (optional) backlight to show the process information, status and alarm

messages. The display refresh rate is programmed in the setup menu.

At a key press, the display refresh rate will switch to FAST for 30 seconds. When 'OFF' is selected,

the display goes off after 30 seconds after the last key press. The display temporarily comes on after

a key press.

A backup of the total and accumulated total in EEPROM memory is made every minute.

Backlight

A backlight is available as an option. The brightness can be tuned as desired (requires power supply

type PD/PF/PM). For battery and loop powered applications the backlight will not function.

Options

The following options are available: isolated or active (0)4-20mA / 0-10V analog output, full Modbus

communication RS232/485/TTL (also battery powered), Intrinsic safety, mechanical relay or active

output, power- and sensor-supply options, panel-mount, wall-mount and weather-proof enclosures,

flame proof enclosure and LED backlight.

2 OPERATIONAL

This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

Take careful notice of the "Safety rules, instructions and precautionary measures" in the

front of this manual.

This chapter describes the daily use of the F116-P. This instruction is meant for users / operators.

2.1 CONTROL PANEL

The control panel has three keys. The available keys are:

Fig. 2: Control panel

Functions of the keys

This key is used to program and save new values or settings.

The PROG/ENTER key is also used to gain access to the setup menu (read

chapter 3).

This key is used to select the differential or sum accumulated total, flow rate A and B

and accumulated total A and B

The SELECT/key is also used to increase a value after the PROG/ENTER key has

been pressed (read chapter 3)..

This key is used to reset the total.

The CLEAR/key is also used to select a digit or an option after the PROG/ENTER

key has been pressed (read chapter 3).

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2.2 OPERATOR INFORMATION AND FUNCTIONS

In general, the F116-P operates in the operator

mode. The shown information depends on the

settings which are made in the setup menu.

The signal from the connected sensor is processed

by the F116-P in the background, independent from

the selected display refresh rate.

Fig. 3: Process information (typical)

For the Operator, the following functions are available:

Display (differential or summed) total/rate

Total/rate is the main display of the F116-P. After the selection of any other information, it will

always return to this main display automatically. Total is shown on the upper line of the display

and flow rate on the bottom line. When selected in the setup menu, the display shows the flow

rate only or all. When the SELECT/key is pressed, the other information shows momentarily.

When "-------" is shown, then the flow rate value is too high to be shown. The arrows indicate

the increase/decrease of the flow rate trend. If the consumption is very low, it might be that a

stable low flow rate and total is shown; this is due to the settings of the F116-P.

Clear total

The value for total can be reset. To do so, press the CLEAR/key twice. When the key is

pressed once, the text "PUSH CLEAR" is shown. To avoid a reset at this stage, press another

key other than the CLEAR/key or wait for 20 seconds. A reset of the total does not influence

the accumulated total.

Display accumulated total

When the SELECT/key is pressed, total and accumulated total are shown. The accumulated

total cannot be reset. The value will count up to 99,999,999,999. The unit and number of

decimals are shown according to the settings for the total.

Display Flow rate-A, Flow rate-B, (accumulated) total-A, (accumulated) total-B

The setting All shows the (differential or summed) flow rate. When the SELECT/key is pressed

again, the total/accumulated total, the flow rate A, the accumulated total A, the flow rate B and

the accumulated total B are shown temporarily.

Low-battery alarm



Only use original batteries. Original batteries can be ordered at the manufacturer.

The use of unapproved batteries will void the warranty.



At the end of the battery’s life-time, the

voltage starts to drop. When the voltage

becomes too low, the battery indicator comes

on. When the battery indicator is on, install a

new and fresh battery as soon as possible.

Fig. 4: Low-battery alarm (typical)

Alarm

When the alarm indicator is shown, refer to Appendix B: Problem Solving.

RUN

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3 CONFIGURATION

This and the following chapters are exclusively meant for electricians and non-operators. In these,

an extensive description of all software settings and hardware connections are provided.

Mounting, electrical installation, start-up and maintenance of this device may only be

carried out by trained persons authorized by the operator of the facility. Persons must

read and understand this manual before carrying out its instructions.

This device may only be operated by persons who are authorized and trained by the

operator of the facility. All instructions in this manual are to be observed.

Make sure, the measuring system is correctly wired up according to the wiring diagrams.

Protection against accidental contact is no longer assured when the housing cover is

removed or the panel cabinet has been opened (danger from electrical shock). The

housing may only be opened by trained persons authorized by the operator of the facility.

Take careful notice of the "Safety rules, instructions and precautionary measures" in the

front of this manual.

The SETUP menu is used to program the F116-P

The SETUP menu is accessible at all times while the F116-P remains fully operational. Be aware

that in this case any change to the settings may have an influence on the operation.

It is possible to prevent access to the SETUP menu with a password. A password may be

required to enter the SETUP menu. Without this password, access to SETUP is denied.

3.1 HOW TO PROGRAM THE F116-P

The setup menu has different

submenus. Each submenu has an

unique number which is shown in

front of the menu name.

Each setting has an unique two-

digit number which is shown in

front of the setting. The first digit

refers to the submenu and the

second digit refers to the setting.

Note that sometimes the name of

the setting is shown on the upper

line of the display.

How to enter the setup menu

When the setup menu is protected by a password, the F116-P asks for a password to access the

setup menu. When in the operator mode, press and hold the PROG/ENTER key for 7 seconds to

access the setup menu.

How to navigate in the setup menu

The setup menu has different submenus to program the F116-P. For navigation, the submenus

and the settings are identified with numbers (for the submenu: e.g. 1; for the setting: e.g. 12.).

The CLEAR/► key and the PROG/ENTER key are used for navigation. The explanation

assumes that you are in the submenu TOTAL.

Action

Result

Remark

Press the CLEAR/► key to

select the next submenu.

The submenu FLOW

RATE shows

Press again to go to the

next submenu.

The submenu DISPLAY

shows.

Momentarily, press the

PROG/ENTER key to

select the previous

submenu.

The submenu FLOW

RATE shows

The PROG/ENTER key is

used as a ◄key.

Press again to go to the

previous submenu.

The submenu TOTAL

shows

The PROG/ENTER key is

used as a ◄key.

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The SELECT/▲ key and the CLEAR/► key are used for navigation.

The explanation assumes that you are in the submenu TOTAL. When you are:

in the first setting and you navigate to the previous setting, the F116-P goes back to the related

main menu.

in the last setting and you navigate to the next setting, the F116-P goes to the related main

menu.

Action

Result

Remark

Press the SELECT/▲ key

to select the first setting.

The setting UNIT shows.

Press the SELECT/▲ key

again to go to the next

setting.

The setting DECIMALS

shows.

Press the CLEAR/► key to

select the previous setting.

The setting UNIT shows.

Press the CLEAR/►key

again to go to the previous

setting.

The submenu TOTAL

shows

This is normal behavior

because the setting UNIT is

the first setting of the

submenu TOTAL.

How to make a setting

Changes are only saved when you press the PROG/ENTER key.

The explanation assumes that you are in the submenu TOTAL and the setting UNIT. When you do

not want to save the change, wait for approximately 20 seconds or press and hold the

PROG/ENTER key for approximately 3 seconds.

Action

Result

Remark

Momentarily, press the

PROG/ENTER key.

The PROG indicator blinks.

The engineering unit L shows.

To access the setting.

Press the SELECT/▲ key to

select the next engineering

unit.

The PROG indicator blinks.

The engineering unit m3shows.

If you wait too long, the

program mode goes off and

changes are not saved, this

is normal behavior.

Press the SELECT/▲ key to

select the next engineering

unit.

The PROG indicator blinks.

The engineering unit US GAL

shows.

Press the CLEAR/► key to

select the previous

engineering unit

The PROG indicator blinks.

The engineering unit m3shows.

To confirm the changes:

Momentarily, press the

PROG/ENTER key.

The PROG indicator goes off.

The change is saved.

The engineering unit m3shows.

If you do not press the

PROG/ENTER key to

confirm, your selection is not

saved.

To discard the changes:

Press and hold the

PROG/ENTER key for

approximately 3 seconds.

The PROG indicator goes off.

The change is discarded.

The engineering unit L shows.

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