Flightcell DZMx Manuel utilisateur

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual

Effective Date: 18 February 2022

DZMx Installation Manual

Product Revision 6.1

Firmware Version 3.8.1 and 4.8.1

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 2 of 75

Effective Date: 18 February 2022

Section 1: Revisions & Approval

Revision

Effective Date

Approved By

Reasons for Change

1.0

04 Aug 2021

James Mace

DZMx Installation Manual re-issued with a

new document number 117-00008 as per

SOP-75 Design Configuration Management.

The previous versions of this manual

MAN_DZ4_001 with revisions 1.0 to 27.0 are

still available on request.

DZMx Firmware Release 4.8.0 for DZP_04

Rev 5.0 and 4.0; and Firmware Release 3.8.0

for DZP_04 Rev 3.0

2.0

16 Nov 2021

James Mace

Release of DZP_04 Rev 6.0. Updated

Backlighting section to improve readability.

Minor document changes

3.0

18 February 2022

James Mace

Release of DZP_04 Rev 6.1.

Updated instructions for configuration of

DZMx data and activation of firewall between

ethernet and Wi-Fi networks.

Updated details for management of cellular

data connections.

DZMx Firmware Release 4.8.1 for DZP_04

Rev 4.0, 5.0, 6.0 and 6.1; and Firmware

Release 3.8.1 for DZP_04 Rev 3.0

Except as expressly provided below, no part of this document may be reproduced, copied, transmitted, disseminated,

downloaded, or stored in any storage medium, for any purpose other than that which Flightcell International has provided this

document for. Any electronic or printed copy of this document or any revision must contain the complete text of this copyright

notice. Any unauthorised commercial distribution of this document or any revision hereto is strictly prohibited. Information in this

document is subject to change. Document users are responsible for ensuring printed copies are valid prior to use.

 
 
117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 3 of 75 
Effective Date: 18 February 2022 
 
CONTENTS 
 
SECTION 1: REVISIONS & APPROVAL .................................................................................... 2 
SECTION 2: INTRODUCTION .................................................................................................. 4 
Applicability of this Manual ............................................................................................................. 4 
SECTION 3: DZMXEQUIPMENT............................................................................................... 5 
Connectors..................................................................................................................................... 5 
Ethernet/USB Connector Module.................................................................................................... 5 
SECTION 4: DZMX SPECIFICATIONS ...................................................................................... 6 
Variants and Part Numbers............................................................................................................. 6 
Dimensions .................................................................................................................................... 7 
Electrical ........................................................................................................................................ 7 
DZMx Wi-Fi and Bluetooth Transmit Power..................................................................................... 8 
Environmental Qualifications .......................................................................................................... 8 
SECTION 5: INSTALLATION .................................................................................................... 9 
MountingtheDZMx.......................................................................................................................... 9 
DZMx Wiring Guide ........................................................................................................................ 9 
Installing a DZMx Remote Head ................................................................................................... 16 
DZMxAntennas ............................................................................................................................ 17 
SECTION 6: CONFIGURATION...............................................................................................19 
Accessing Installation and Configuration Settings ......................................................................... 19 
Configuring the DZMx................................................................................................................... 19 
Audio Installation and Configuration.............................................................................................. 22 
Modem Configuration ................................................................................................................... 26 
Configuring the cellular bands used by the DZMx cellular modem ................................................. 30 
Backlighting.................................................................................................................................. 32 
DZMxData ................................................................................................................................... 38 
DZMx WiFi ................................................................................................................................... 40 
DZMx Bluetooth™ ......................................................................................................................... 41 
DZMx Messaging ......................................................................................................................... 44 
DZMx Tracking............................................................................................................................. 44 
DZMx Inputs and Outputs............................................................................................................. 54 
DZMx Data Logging...................................................................................................................... 57 
DZMx Email Outbox ..................................................................................................................... 58 
Recording and Transmitting Maintenance Data............................................................................. 59 
Forms........................................................................................................................................... 62 
SECTION 7: DZMX APPLICATIONS.........................................................................................67 
DZMx Applications and Licences .................................................................................................. 67 
DZMx Applications ....................................................................................................................... 67 
SECTION 8: MAINTENANCE, DIAGNOSTICS AND SUPPORT...................................................68 
Firmware Upgrades...................................................................................................................... 68 
Diagnostics .................................................................................................................................. 69 
Flightcell Remote Assistance........................................................................................................ 70 
SECTION 9: OBTAINING DOCUMENTATION AND INFORMATION ............................................72 
SECTION 10: WARRANTY......................................................................................................73 
APPENDIX 1: CONNECTOR KITS & ASSOCIATED PARTS .......................................................74 

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 4 of 75

Effective Date: 18 February 2022

Section 2: Introduction

This manual provides information on installation and configuration of the DZP_04 Flightcell

DZMx. Previous revisions of this manual have the document number MAN_DZ4_001 and are

still available on request.

Applicability of this Manual

This manual applies to DZP_04 Flightcell DZMx revisions 3.0, 4.0, 5.0., 6.0 and 6.1.

»DZP_04 Rev. 6.1 operating firmware 4.8.1.

»Rev. 4.0, 5.0 and 6.0 upgraded to firmware 4.8.1

»Rev 3.0 upgraded to firmware 3.8.1.

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 5 of 75

Effective Date: 18 February 2022

Section 3: DZMx Equipment

The DZMx should be inspected when received to check for any visible damage or missing

components.

Connectors

Connector kits are supplied with the DZMx and with associated parts including the DZMx

Remote Head and antennas.

The content of the connector kits depends on the version of the DZMx. Details of the

connector kit contents are provided in Appendix 1.

Ethernet/USB Connector Module

It is compulsory that DZMx USB and Ethernet connections are installed on the aircraft. If

the USB/Ethernet connections are not installed into the aircraft, it will severely limit

troubleshooting and support capabilities.

A Flightcell USB/Ethernet connector module is provided with each DZMx to provide a

convenient option for terminating the DZMx USB and Ethernet connections.

It is acceptable to install alternative USB and Ethernet connectors if the DZMx module is not

convenient.

The connector module is available with either D-type (commercial) or D38999 (military)

connectors. The connector module and its connector kit are included in DZMx Connector kit

(See Appendix 1 for details).

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 6 of 75

Effective Date: 18 February 2022

Section 4: DZMx Specifications

Variants and Part Numbers

The DZMx can be built in a wide range of configurations, with a range of hardware options.

The part number is DZP_04 and the 3 - 9-digit dash number immediately following DZP_04

designates the variant of the DZMx.

The available variants may change from time to time. The options available to build up the

different variants are:

»Installed modems.

»Faceplate options:

»DZUS (5½”) mount

»GA (6¼”) mount

»Type of main connector

»Standard - two D25 connectors

»Military - one mil spec D38999 connector

»NVIS compliance

»NVIS-B

»NVIS-A / Mil Std 3009 (only available on versions with military connectors)

»Embedded Wi-Fi and Bluetooth capability

»Expansion cards:

»ARINC 429

»Input Expansion Card (providing seven additional general-purpose inputs)

»Second Ethernet

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 7 of 75

Effective Date: 18 February 2022

Dimensions

Dimension

DZUS mount

GA mount

Faceplate Width

146mm

158mm

Extrusion Width

126mm

Faceplate Height

57mm

60mm

Extrusion Height

54mm

Depth (from Front face to Rear face)

110mm

Electrical

Part/Item

Parameter

Value

Power

Input Voltage

12-32VDC

Supply Current

Up to 1A @ 28VDC

ICS to DZMx

Input Levels (VRMS)

20mV to 1.15V, adjustable

775mV nominal

Input Impedance

600Ω

Microphone Bias Voltage

12V via 2.2kΩ

Output Levels (VRMS)

Up to 5V, adjustable

DZMx to ICS

775mV nominal

Output Impedance

150Ω

Backlighting

Input Control

0 to 28VDC

User calibrated High/Low set-

points

Colour

Green 520nm. Designed for

NVIS-B compliance.

GPS

Antenna Bias Voltage

Antenna Current

Up to 100mA

Sensitivity

-162dBm (with Flightcell

Antenna)

Time to First Fix

26s

General Purpose Inputs

Inputs Levels (Vin)

0 to 28VDC

General Purpose

Outputs

Levels (Vout)

0 to 32VDC

Max Current (lout)

500mA

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Effective Date: 18 February 2022

DZMx Wi-Fi and Bluetooth Transmit Power

WiFi

Tx power (dBm)

17.3

Antenna gain (dBi)

2.6

Total power (dBm)

19.9

Total power (mW)

97.7

Bluetooth

Tx power (dBm)

10.0

Antenna gain (dBi)

2.6

Total power (dBm)

12.6

Total power (mW)

18.2

Environmental Qualifications

The DZMx is tested against and complies with RTCA-DO160G.

Details of the DO160G compliance are provided in the DZMx Declaration of Design and

Performance (DDP), document TEC_DZ4_031, Issue 7 for DZMx Revision 3 and Issue 8 for

DZMx Revision 4.0, document 122- 00001 Issue 1.0 for Revision 5.0, Issue 1.1 for Revision

6.0 and Issue 1.2 for Revision 6.1.DO160 test results are available on request from

tech@flightcell.com.

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 9 of 75

Effective Date: 18 February 2022

Section 5: Installation

Mounting theDZMx

The DZMx should be mounted where the flight crew or radio operator have a clear view of

the display and can easily use the keypad.

The DZMx LCD is designed for optimum readability when viewed at angles between 60°

above the display to 20° below. Avoid mounting the unit where the display will be viewed

at an oblique angle, as it may not be clearly readable. Preferably where there is minimal

sunlight shining on the display. The ideal location is in the panel where it is readily viewed by,

and accessible to the pilot or pilots.

If the DZMx is installed in the pedestal, for ease of use, it is preferable to install it as near

to the front of the pedestal as possible.

Mechanical drawings showing dimensions and mounting details are available on the

Flightcell website

www.flightcell.com/resources:

»DZUS/GA Mech Assembly, for versions with DZUS front plate and D25 main

connectors

»GA/GA Mech Assembly, for versions with GA front plate and D25 main connectors

»DZUS/Mil Mech Assembly, for military versions with DZUS front plate and D38999

main connectors.

CAD solid model files are also available on request from Flightcell International. Contact

tech@flightcell.com for more information.

DZMx Wiring Guide

Refer to the following wiring diagrams for the Flightcell DZMx and associated equipment

(available from www.flightcell.com/resources:

»Civilian Wiring Diagrams for versions of the DZMx with D25 main connectors

»Military Wiring Diagrams for versions of the DZMx with D38999 main connectors.

Necessary Installations

»Power Supply

»Ethernet/USB Connector Module

»Audio connection to audios system/ICS

»DZMx Antennas

»SIM Cards

Optional Installations

»DZMx Remote Head

»Backlighting control

»DZMx Inputs/Outputs

Power Supply

The DZMx unit and other components require aircraft DC power. Operating range is

12 - 32VDC. It is recommended that the DZMx be connected to the emergency (primary)

117-00008 Rev 3.0 Flightcell® DZMx Installation Manual Page 10 of 75

Effective Date: 18 February 2022

power bus on the aircraft. This is to ensure successful operation of tracking (including

engine start/stop data) and emergency calls.

When operating on a nominal 28V supply, circuit breakers or fuses of the following rating

should be used between DZMx system components and the power supply:

»A 2-amp circuit breaker/fuse is recommended to protect the DZMx system.

»A 1-amp circuit breaker/fuse is recommended to protect an external modem (Iridium or

cellular) module, if installed.

»A 1-amp circuit breaker/fuse is recommended to protect a Flightcell Iridium phone

cradle, if installed.

If combining two or more circuits on a single circuit breaker, a 3A circuit breaker/fuse is

recommended.

Ethernet/USB Connector Module

A Flightcell USB/Ethernet connector module (pictured) is

included in the supplied DZMx Connector kit for

terminating its USB and Ethernet connections.

Versions are available with either a D-type connector

(part number IDP_00013) or D38999 connector (part

number IDP_00012). Mating connectors for the wiring

loom are included with the connector module.

An Ethernet and USB connection should always be installed as they provide the following

functions:

»Ethernet –provides a connected device access to the DZMx data connections and to

DZMx Connect.

»USB –required for firmware upgrades and downloading diagnostics. The cable run to

the USB connector should be limited to 5m of proper USB Cable to ensure compliance

with the USB 2.0 cable delay specification.

An alternative USB or Ethernet socket may be used if preferred.

The DZMx Ethernet may be wired direct to a computer, switch or router if a permanent

connection is required.

Fabricating Wiring Harnesses

All wiring should be carried out with aviation specification fireproof cable.

Screened cable should be used where indicated in the wiring diagrams. Where cable screen

connections are not explicitly shown, they should be left unterminated.

The following minimum wiring specification is recommended:

»Power supply - 22 AWG stranded (0.325mm2).

»Other cabling - 24 AWG stranded (0.205mm2).

It is recommended that enough slack be left in the main cable to enable the DZMx to be

partially removed from the aircraft panel for service or to exchange the Iridium and/or

cellular SIM card.

Grounding and Shielding Terminations

The DZMx provides a chassis ground connection on the primary connector. This can be

connected to a local aircraft chassis ground point if required. If the DZMx is mounted in a

Note: It is essential that a USB and Ethernet connection is installed in an accessible location.

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