Flavor Burst CTP 80SS Manuel utilisateur
©2021 Flavor Burst Company Printed in March Printed in
All Rights Reserved The United States of America
Flavor Burst ®
Soft Serve System
Model CTP 80SS
Equipment, Maintenance and
Operations Manual
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
For general information and to locate a
distributor near you, call or visit our website:
Phone: (317) 745-2952
Toll Free Number: (800) 264-3528
Fax: (317) 745-2377
www.flavorburst.com
For pricing, ordering and support,
contact one of our qualified distributors.
Warranty
An installation and warranty form is provided with every CTP 80SS system, located inside the CTP 80SS
unit with this manual. It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
authorized Flavor Burst ® distributor.
1
TABLE OF CONTENTS
FCC Conformity Statement..…...………………………………………….………………...3
Introduction……………………………...………………………………………….………….4
Safety Precautions……………………………..…………….………..……..….…………....5
Environmental Notices………………...………………………………………….………….6
Parts Identification/Function……...……………………….……..…..……….……..….…..7
Daily Opening Procedures……..………………………….…….…..…….………..……...26
Sanitizing the Injector System……………………………….………………..…...…26
Assembling the Injector Assembly………………...……………………………...…27
Installing the Injector System………………………………….………………...…...28
Other items to check during opening procedures……………………………….…29
Daily Closing Procedures………………………………………….……………….………30
Removing the Injector System…………………………………...……………...…...30
Disassembling the Injector Assembly………………………………………….……31
Sanitizing the Injector System…………………………………....……………...…..32
Replacing the Syrup Flavors…………...…………………………..…….………...……...34
Scheduled Maintenance…………...……………………………….…….………...…...….38
Clean-In-Place (CIP) Procedure…………………………………....…………..…...38
CIP – Phase 1: Prep………………………...……………………………...…38
CIP – Phase 2: Flush……………………………….....……………….......…40
CIP – Phase 3: Clean………………………………………….……….......…41
CIP – Phase 4: Reassemble………………………………….……….......…42
Refilling the Sanitizer Tank…………………………………..........……………....…43
Priming the Syrup System………………………………….....…………...….......…43
Replacing Injector Head O-Rings………………………………….....…………...…44
Miscellaneous Cleaning Procedures…………………………………………......…45
Area Under the Cabinet………………………………….....……………...…45
Inside the Cabinet………………………………….....………………….....…45
Tube / Cable Casing Assemblies………………………….………….…..…45
Injector Assembly Suspension Bracket………………………….…...…..…46
9-Tube Assembly Syrup Lines……………………....……………….…....…46
Touch Panel and Mounting Bracket……………....……………….……...…46
Winterizing the Unit ………………………………..…………...……………..…...…47
2
TABLE OF CONTENTS (continued)
Equipment Setup……………………………………………………...…..……….……..….50
Installing the Touch Panel and Mounting Bracket………………………...….....…50
Draw Switch Options……………………………………..….………...…………...…53
Installing the Draw Switch Extension………...…….……………………...…53
Installing the Draw Handle Switch…………………….……...…………...…53
Sanitizing the Injector System………………………………………...…………...…54
Assembling the Injector Assembly…………………………………....……...…...…54
Installing the Spout Adapter…………………………………..…………………...…55
Installing the Injector System and Suspension Bracket………………………...…55
Mounting the Tube / Cable Casing Assemblies……………………...……….....…57
Installing and Filling the Sanitizer Tank………………………….…………….....…59
Connecting the Unit Syrup Line……………………………………………….......…59
Power Connections and Power Up……………………………………….…........…60
Installing Flavors and Priming Syrup Lines………………………...……….…...…61
Color Touch Panel Overview.…….………………..…………………………....……...…64
Quick Reference Guide for Color Touch Panel Setup..…..……...……………….64
Testing the CTP 80SS System………..…….……………………………...….....…65
Directory of Cleaning Procedures……………………………...………………..…….….68
Parts Replacement Schedule………...………………….………………..….……………69
Recommended Maintenance Items Replacement Schedule………………....…....…70
Alternate Parts and Kits by Freezer Model……………………………...……...…....….70
Ordering/Service Information…………….…….…...…………………..……….........…..71
3
FCC Conformity Statement:
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void
the user's authority to operate the equipment.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
-- Consult the dealer or an experienced radio/TV technician for help.
FCC RF Radiation Exposure and SAR Statements SAR Statement.
The Flavor 10* has been tested for body-worn Specific Absorption Rate (SAR) compliance. The FCC
has established detailed SAR requirements and has established that these requirements. RF Exposure
Information. The radio module has been evaluated under FCC Bulletin OET 65C (01-01) and found to
be compliant to the requirements as set forth in CFR 47 Sections, 2.1093, and 15.247 (b) (4)
addressing RF Exposure from radio frequency devices. This model meets the applicable government
requirements for exposure to radio frequency waves. The highest SAR level measured for this device
was 0.293W/kg.
*The Flavor 10 is also referred to as the Touch Panel throughout this manual.
4
Congratulations on your purchase of a CTP 80SS
series flavoring system! As a food and
beverage provider, your customers are your
greatest asset. Your primary concern must be
the health and welfare of your customers. This
manual provides everyday operating guidelines
and procedures. Special functions have been
incorporated into the equipment to provide
simple and effective cleaning and sanitizing of
your unit. We urge you to follow these
instructions carefully and maintain strict sanitary
practices in your daily operating routine.
The CTP 80SS series system is added to a soft
serve freezer to inject concentrated flavorings
throughout soft serve product as it is dispensed.
Dispensing Flavor Burst product is very simple.
Select a flavor from the Touch Panel and draw
the product. The Flavor Burst system will
automatically flavor the product at the spout.
You can also have multiple flavors per serving.
Simply select the flavors from the Touch Panel
and draw the product. The system will switch
from one flavor to the next in a smooth,
continuous motion, layering the serving with
different, delicious flavors.
Flavor Burst® syrup is stored within the
equipment cabinet in 1 gallon disposable bags.
Proper syrup injection rate is maintained by
adjusting the flavor level on the system Touch
Panel.
Components of the CTP 80SS system should
be cleaned daily to ensure the highest standard
of sanitation. When your equipment is
delivered or if it has been unused for more than
24 hours, follow the DAILY OPENING
PROCEDURES.
NOTE: PARTS AND PART NUMBERS MAY
VARY FROM WHAT IS SHOWN AND LISTED.
CONSULT YOUR LOCAL DISTRIBUTOR IF
YOU HAVE ANY QUESTIONS CONCERNING
DIFFERENCES.
Always follow these safety precautions when
operating the Flavor Burst® system:
DO NOT operate the system without
reading this operator’s manual. Failure to follow
this instruction may result in equipment
damage, poor system performance, health
hazards, or personal injury.
DO NOT operate the system unless it is
properly grounded. Failure to follow this
instruction may result in electrocution.
DO NOT operate the system with larger
fuses than specified on the system data label.
Failure to follow this instruction may result in
electrocution or damage to the machine.
Consult your electrician.
DO NOT put objects or fingers in the
door spout. Failure to follow this instruction may
result in contaminated product or personal
injury from blade contact.
The CTP 80SS cabinet system must be
placed on a level surface capable of supporting
at least 220 lbs of weight. Failure to comply
may result in personal injury or equipment
damage.
DO NOT place more than 25 lbs of
weight on top of the FB 80M cabinet. Failure to
comply may result in personal injury or
equipment damage.
DO NOT install the unit in an area where
a water jet could be used, and do not use a
water jet to clean or rinse the system. Failure to
follow these instructions may result in serious
electrical shock.
INTRODUCTION SAFETY PRECAUTIONS
5
HAZARD COMMUNICATION STANDARD
(HCS) – The procedure(s) in this manual
include the use of chemical products. These
chemical products will be highlighted in
bold-faced letters followed by the
abbreviation (HCS) in the text portion of the
procedure. See the Hazard Communication
Standard (HCS) manual for the appropriate
Material Safety Data Sheet(s) (MSDS).
NOISE LEVEL: Airborne noise emission
does not exceed 70 dB(A) when measured at a
distance of 1.0 meter from the surface of the
machine and at a height of 1.6 meters from the
floor.
NOTE: Operations Manual subject to
change. Contact your local distributor for most
recent updates concerning the CTP 80SS unit.
NOTE: Access to the service area is
restricted to persons having safety / hygiene
knowledge and practical experience of the
appliance.
NOTE: This appliance can be used by
children aged from 8 years and above and
persons with reduced physical, sensory, or
mental capabilities or lack of experience and
knowledge if they have been given supervision
or instruction concerning use of the appliance in
a safe way and understand the hazards
involved.
NOTE: Children shall not play with the
appliance.
NOTE: Cleaning and user maintenance
shall not be made by children without
supervision.
ENVIRONMENTAL NOTICES
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product
is compliant with the EU Directive for Waste Electric/Electronic Goods (WEEE) as well as
other similar legislation in affect after August 13, 2005. Therefore, it must be collected
separately after is use is completed, and cannot be disposed of as unsorted municipal
waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your
local codes. For additional information regarding applicable local laws, please contact the municipal
facility and/or local distributor.
6
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7
General System Overview (See Figure 1)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 ELE 906A TOUCH PANEL ASSEMBLY WITH
BRACKET 1 Flavor Burst unit command center.
2 ELE 434 POWER CABLE 1 Supplies the electronics board with power.
3 INJ 424TS INJECTOR ASSEMBLY 1 Injects syrups into the product.
4 MIS 3196 STAINLESS TUBE / CABLE CASING
ASSEMBLY 1 Attaches the flavor lines and/or cables to the
side of the freezer.
5 ELE 525M MALE TO MALE 48” SWITCH EXTENSION 1 Connects Touch Panel to the freezer switch.
6 CAB 113 FLAVOR TRAY 8 Houses syrup bags.
7 N/A FLAVOR BURST SOFT SERVE
CABINET ASSEMBLY 1 Houses syrup trays and bags.
8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution.
9 SYR 944 SYRUP BAG CONNECTOR
A
SSEMBLY 8 Transports syrup from the bag to the pumps.
10 SPR 5800A SPARE PARTS KIT 1 Houses extra spare parts and wear items.
12 MIS 3026S TOUCH PANEL CABLE CASING 1 Conceals and protects the Touch Panel
cable, as well as attaches it to the freezer.
PARTS IDENTIFICATION/FUNCTIONS
8
General System Overview
Figure 1
9
Cabinet – (See Figure 2)
ITEM PART NO. DESCRIPTION QTY. FUNCTION
1 N/A ELECTRONICS SYSTEM 1 Control system for the unit.
2 CAB 135R-A RIGHT SIDE PANEL 1 Holds tray support brackets and panel brackets.
3 CAB 145 TRAY SUPPORT BRACKET 8 Supports flavoring trays.
4 FAS 2024 8-32 X 1/4 PAN HEAD 28 Fastens panel brackets to divider panel, secures
sides.
5 FAS 2014 8-32 X 1/2" PAN HEAD 25 Attaches top panel, back cover, and feet to
cabinet.
6 SYR 944 SYRUP TUBE ASSEMBLY –
SOFT SERVE 8 Transports the flavoring from the syrup bag to the
s
y
rup pump.
7 ELE 932 PUMP & SANITIZER CABLE
HARNESS 1 Provides power to the syrup and sanitizer pumps.
8 MIS 3066 MINI BUSHING 1 Protects flush tube.
9 MIS 3028-80 FLUSH TUBE ASSEMBLY 1 Connects with flavor line to flush with sanitizer
solution.
10 CAB 139 FRONT DOOR PANEL 1 Provides easy access to syrup bags and
connectors.
11 CAB 136-A REAR PUMP COVER 1 Back panel to cover pumps.
12 FIX 1023 3/16" X 3/16" BARB TUBE
CONNECT 1 Splices together flush tubes.
13 CAB 134 DIVIDER PANEL 1 Holds tray support brackets and divides flavor
tra
y
s.
14 CAB 144R RIGHT PANEL BRACKET 3 Holds tray support rails.
15 CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails.
16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel latch.
17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front.
18 SYR 927 INTERNAL 9-TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9-Tube
A
ssembl
y
.
19 SAN 748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer solution to flush tube and
sanitizer line.
20 SYR 307 PERISTALTIC SYRUP PUMP 8 Pumps syrup from flavor bags into flavor lines.
21 CAB 155L PUMP MOUNTING STRIP 1 Support for syrup trays and spacing between
panels.
22 CAB 155R PUMP MOUNTING STRIP 1 Support for syrup trays and spacing between
panels.
23 FAS 2037 TAPPED NYLON SPACER 12 Secures screw to center panel, and support for
tra
y
s.
24 FAS 2032 STANDARD NYLON SPACERS 12 Provides extra support for flavor trays.
25 FAS 2034 8-32 X 3/4" MACHINE SCREW 12 Attaches bushings to divider panel.
26 MIS 3067 OPEN/CLOSED BUSHING 1 Strain relief for internal 9-Tube Assembly.
27 FIX 1033 1/4" X 1/4" BLKHD (PUSH-TO-
CONNECT
)
1 Connects sanitizer tank tube to the unit.
28 TUB 803 TUBING-PER FOOT 1 Transports sanitizer solution from tank to pump.
29 CAB 133 BASE PANEL 1 Attaches the bottom of the inner and side panels.
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