Flash Technology VANGUARD FTS 370d Manuel utilisateur

Flash Technology, 332 Nichol Mill Lane, Franklin, TN 37067

www.flashtechnology.com

(615) 261-2000

VANGUARD®

FTS 370d, 370w, 370r

LED Medium Intensity Obstruction Lighting System

Reference Manual

Part Number F7913702

SERIAL NUMBER

FTS 370d/w/r Revision 19 – 05/23/2018 a

FTS 370d/w/r INSTALLATION CHECKLIST

System Controller (SC) 370

The SC 370 is mounted away from radio frequency interference (RFI).

The SC 370 is mounted upright.

Lightning protection is grounded to the site grounding system.

2 AWG (min.) is used from the SC 370 grounding lug to the site lightning grounding system (tested for 1ohm or less).

The bend radius for all ground wires is greater than 8" (avoid bending ground wires if possible).

Important! It is recommended that all exposed ground connections are coated with a corrosion inhibitor (NO-OX or

equivalent).

There are no holes punched or drilled in the top or sides of the enclosure.

Airflow can properly circulate around the enclosure (allow 8” min. of unused space on both sides).

Room allowed for door access (multi-unit installations).

The input power (and frequency for AC systems) matches the voltage specified on the unit’s data label.

Electrical connections, and inside cabinet hardware mounts have been double-checked for tightness before powering up.

All wire connections are installed properly into the terminal blocks (TB1 and TB2).

ALL PCB connectors are securely plugged into the board (Phoenix Connectors).

All PCB connector wires are properly inserted and screws are tightened.

RS 485 Data cables are installed on PCB1 J4 and routed between System Controllers (multi-unit installations).

Circuit Breakers are securely fastened to din rail.

The “Binding Procedure” has been performed on each SC 370 installed in the system.

(See Section 3 “Local Tower Config” for special instructions regarding the binding procedure.)

PCB1 Intensity select switch is in the “Auto” position on the System Controller (s).

The SC 370 designated as System 1 is connected to the top flashhead and programmed as AOL.

The flashhead cable is connected to TB2, and corresponds to the internal wiring diagram and color guides on the

terminal block.

Flashhead CABLE

Flashhead cable is NOT spliced except at the marker interface enclosure, if installed.

Flashhead individual conductor insulation has not been nicked.

A service loop for the flashhead cable is placed at the base of the tower near the System Controller (5 feet).

Service loop is attached to the H-Frame or Wall vertically.

The flashhead cable is properly secured to the tower so the insulation won’t become cut or damaged with wind and time.

Using the Flash Technology’s two supplied tapes and the 2-3-4 layer method, secure the cable to the tower (Not

exceeding 5’ in-between)

A service loop is placed just below the beacon.

Service loop is secured at (2) points to the tower structure using the 2-3-4 tape method.

The flashhead cable is not pulled tight against sharp edges.

1-3” of space should be between the cable and tower leg flanges or obstructions.

b Revision 19 – 05/23/2018 FTS 370d/w/r

Flashhead

The LED beacon is wired correctly.

The wires are positioned so no arcing can occur and wire colors match the terminal designations, and flashhead cable

is secured in the terminal block.

The dome nut of the beacon’s cable strain relief is tightened for cable support and to prevent moisture intrusion.

Drip loop is present for the LED beacon.

The LED beacon is securely closed with both latches in place.

The LED beacon at the top of the tower has a lightning rod(s) provided at least 36” above the top of the beacon, and a

minimum of 18” away from the beacon.

The LED beacon is level (Use separate leveling tool).

8 AWG (min.) insulated ground wire is used from the LED beacon grounding lug to the tower structure.

The LED beacon is mounted in an FAA approved location (No obstructions; allowing a 360° view of the beacon).

Marker Interface Junction Box (SC 370d or SC370r)

The Marker Interface Enclosure is mounted at the marker tier level.

Flash Technology provided hardware used for mounting the Marker Interface Enclosure (4 points of contact to Universal

Mounting brackets).

Both latches are secured to prevent water intrusion.

Marker Interface Enclosure is grounded to the tower.

8 AWG (min.) insulated ground wire is used from the Marker Interface Enclosure grounding lug to the tower structure.

Side marker cable connections match all PCB labels (Connections are polarity sensitive, correct wiring is critical).

Service loop for the flashhead cable to the ground is present near the base of the Marker Interface Enclosure.

Service loop for the flashhead cable to the flashhead is present near the base of the Marker Interface Enclosure.

MARKERS (Red LED sidelights, side-markers, or obstruction lights L-810)

Only Flash Technology provided 24 Volt DC Marker Fixtures are installed.

The dome nuts of the cable strain reliefs are tightened for cable support and to prevent moisture intrusion.

PHOTODIODE (PHD 516)

The PHD 516 is connected to PCB2 (Surge Board) P-6 (White, Black, and Drain wires correspond to the label on board).

The PHD 516 is mounted vertically to prevent water entry.

The PHD 516 cable is protected through conduit so it will not be stepped on or damaged.

The PHD 516 is facing north and no artificial lights (security lights, street lights, lighted signs, or direct sunlight) will affect

its operation.

ALARMS and ALARM WIRING

NO alarm LEDs are lit on PCB1 of the SC 370.

The display located on PCB1 of the SC 370 is showing “Status OK” along with the correct configuration of the system type

installed (Dual or White with the correct number of beacons, and markers if applicable).

A Lighting Inspection has been performed via the User Interface Panel.

Call 1-800-821-5825 if additional TECHNICAL or INSTALLATION assistance is needed.

FTS 370d/w/r Revision 19 – 05/23/2018 i

Front Matter

Abstract

This manual contains information and instructions for installing, operating and maintaining the

FTS 370d, 370w and 370r LED Medium Intensity Obstruction Lighting Systems with the

following input voltages: 120-240V AC, 24V DC and 48V DC. All model variants support

IR (infrared) output.

express written permission from Flash Technology and/or its licenser.

Trademark Acknowledgements

Flash Technology and Vanguard are registered trademarks of SPX Corporation.

All other trademarks and product names mentioned are properties of their respective

companies, and are recognized and acknowledged as such by Flash Technology.

Applicable Specifications

This equipment meets or exceeds requirements for the following FAA Types: L-864/865, L-

865, L-866/885, L-866 and L-885.

NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case

the user will be required to correct the interference at his own expense.

Patent Information

FH 370, described within this document, is covered by the following patent: Patent No.

8,926,148

MKR 371, described within this document is, covered by the following patent: Patent No.

8.998.443

Additional patents pending.

Disclaimer

While every effort has been made to ensure that the information in this manual is complete,

accurate and up-to-date, Flash Technology assumes no liability for damages resulting from any

errors or omissions in this manual, or from the use of the information contained herein. Flash

Technology reserves the right to revise this manual without obligation to notify any person or

organization of the revision.

In no event will Flash Technology be liable for direct, indirect, special, incidental, or

consequential damages arising out of the use of or the inability to use this manual.

Warranty

With proper installation and with normal operating conditions, Flash Technology warrants all

lighting components of the LED lighting system for 5 years from the date of shipment from

Flash Technology. Monitoring components such as modem or battery, if present, are only

covered by 1–2 years warranty from the date of shipment.

ii Revision 19 – 05/23/2018 FTS 370d/w/r

Parts Replacement

The use of parts or components, in this equipment, not manufactured or supplied by Flash

Technology voids the warranty and invalidates the third party testing laboratory certification

which ensures compliance with FAA Advisory Circulars 150/5345-43H, 150/5345-53D, and

Engineering Brief No. 67D. The certification is valid as long as the system is maintained in

accordance with FAA guidelines (FR doc. 04-13718 filed 6-16-04).

Personnel Hazard Warning

Dangerous Voltages

Dangerous line voltages reside in certain locations in this equipment. Also, this equipment

may generate dangerous voltages. Although Flash Technology has incorporated every

practical safety precaution, exercise extreme caution at all times when you expose circuits and

components, and when you operate, maintain, or service this equipment.

Avoid Touching Live Circuits

Avoid touching any component or any part of the circuitry while the equipment is operating.

Do not change components or make adjustments inside the equipment with power on.

Dangerous Voltages Can Persist with Power Disconnected

Under certain conditions, dangerous voltages can be present because capacitors can retain

charges even after the power has been disconnected.

Protect yourself — always turn off the input (primary) power and wait for storage capacitors

to drain their charge. Then check the system controller’s TB2 output terminals with a voltmeter

for any residual charge before touching any circuit element or component.

Do Not Depend on Interlocks

Never depend on interlocks alone to remove unsafe voltages. Always check circuits with a

voltmeter. Under no circumstances remove or alter any safety interlock switch.

FTS 370d/w/r Revision 19 – 05/23/2018 iii

Table of Contents

Front Matter............................................................................................................................... i

Personnel Hazard Warning....................................................................................................... ii

Table of Contents.....................................................................................................................iii

List of Figures............................................................................................................................v

List of Tables ........................................................................................................................... vi

Section 1 – Introduction and Operation.....................................................................................1

Introduction............................................................................................................................1

System Overview...............................................................................................................1

Specifications.....................................................................................................................2

SC 370....................................................................................................................................4

Operation Overview...........................................................................................................4

PCB1 Controller Board......................................................................................................5

PCB2 Surge Board...........................................................................................................12

FH 370d/w/r.........................................................................................................................13

Marker Interface Enclosure..................................................................................................14

MKR 371 .............................................................................................................................15

Section 2 – Mounting and Installation.....................................................................................16

Controller Installation..........................................................................................................16

Verify the Installation......................................................................................................16

SC 370 Access .................................................................................................................16

Mounting..........................................................................................................................16

Mounting Adapter Panel (Optional) ................................................................................16

Wiring..............................................................................................................................17

Input Power......................................................................................................................17

Photodiode Wiring...........................................................................................................17

Photodiode Mounting.......................................................................................................17

Cellular Antenna..............................................................................................................18

GPS Antenna....................................................................................................................19

Communication Cable Kit ...............................................................................................21

Wi-Fi Option Antenna Installation ..................................................................................21

USB Wi-Fi (Optional)......................................................................................................23

Dry Contact Alarm Outputs.............................................................................................24

Flashhead Cable...................................................................................................................24

Marker Interface Enclosure..................................................................................................26

Wiring Procedure.............................................................................................................26

Flashhead Installation ..........................................................................................................28

System Wiring Diagram Notes (D1 & D2)..........................................................................43

System Wiring Diagram Notes (E1 & E2) ..........................................................................45

System Wiring Diagram Notes (Catenary)..........................................................................47

Section 3 – Information Display..............................................................................................57

Navigating the Information Display ....................................................................................57

Ctrl Type..............................................................................................................................58

Site Tower Config................................................................................................................58

Local Tower Config.............................................................................................................62

Monitoring Config...............................................................................................................64

Monitoring Status.................................................................................................................66

Local Diagnostics.................................................................................................................66

iv Revision 19 – 05/23/2018 FTS 370d/w/r

Lighting Inspection (LI).......................................................................................................68

Mode Override.....................................................................................................................69

System Settings....................................................................................................................69

Factory Diagnostics .............................................................................................................69

System X Firmware .............................................................................................................70

USB Firmware Update.........................................................................................................70

Information Display Alarms ................................................................................................71

Section 4– Web Interface.........................................................................................................73

Web Interface (Optional).....................................................................................................73

Lighting Inspection (LI).......................................................................................................74

Mode Override.....................................................................................................................75

Auxiliary Input.....................................................................................................................76

Event Log.............................................................................................................................76

Diagnostics...........................................................................................................................77

Download Log File ..............................................................................................................77

Configuration.......................................................................................................................77

Tower Lighting ................................................................................................................78

System “X” ......................................................................................................................79

Monitoring .......................................................................................................................80

Network............................................................................................................................80

SNMP Labels...................................................................................................................80

SNMP Settings.................................................................................................................81

Login Settings..................................................................................................................83

System Settings................................................................................................................83

Cellular Modem...............................................................................................................83

Section 5 – Maintenance and Troubleshooting........................................................................84

Safety ...................................................................................................................................84

Preventive Maintenance.......................................................................................................84

Storage .................................................................................................................................84

RFI Problems.......................................................................................................................84

Diagnostic Test ....................................................................................................................84

Component Testing..............................................................................................................84

Troubleshooting...................................................................................................................85

Component Removal and Replacement...............................................................................88

Section 6 – Recommended Spare & Replaceable Parts...........................................................89

Ordering Parts......................................................................................................................89

RMA Policy.........................................................................................................................89

FTS 370d/w/r Revision 19 – 05/23/2018 v

List of Figures

Figure 1-1 – SC 370 (AC)......................................................................................................... 4

Figure 1-2 – PCB1 Controller Board........................................................................................ 5

Figure 1-3 – Information Display and User Interface............................................................... 6

Figure 1-4 – Alarm Interface & Mode Indicator Connections ................................................. 9

Figure 1-5 – PCB 3 with GPS................................................................................................. 11

Figure 1-6 – PCB2 Surge Board (PN 2420600 or 2420601).................................................. 12

Figure 1-7 – FH 370d/w/r....................................................................................................... 13

Figure 1-8 – Marker Interface PCB........................................................................................ 14

Figure 1-9 – MKR 371............................................................................................................ 15

Figure 2-1 – Antenna Mounting Bracket with PHD 516, Cellular and GPS Antennas.......... 20

Figure 2-2 – Antenna Mounting Options................................................................................ 20

Figure 2-3 – Wi-Fi Antenna Installation................................................................................. 22

Figure 2-4 – USB Wi-Fi Installation ...................................................................................... 23

Figure 2-5 – SC 370 Flashhead Cable Connection................................................................. 24

Figure 2-6 – Marker Interface Wiring .................................................................................... 27

Figure 2-7 – Flashhead Leveling ............................................................................................ 28

Figure 2-8 – Flashhead Cable Terminal Block....................................................................... 29

Figure 2-9 – SC 370 Mounting and Outline (Painted Aluminum Option)............................. 30

Figure 2-10 – SC 370 Mounting and Outline (Stainless Steel Option) .................................. 31

Figure 2-11 – Adapter Mounting Panel Mounting and Outline (Optional)............................ 32

Figure 2-12 – Photodiode Mounting and Outline................................................................... 33

Figure 2-13 – Flashhead Dimensions and Mounting Outline................................................. 34

Figure 2-14 – MKR 371 Mounting and Outline..................................................................... 35

Figure 2-15 – Marker Interface Mounting and Outline (Painted Aluminum Option)............ 36

Figure 2-16 – Marker Interface Mounting and Outline (Stainless Steel Option)................... 37

Figure 2-17 – Typical E1/D1 Component Locations.............................................................. 38

Figure 2-18 – Typical E2/D2 Component Locations.............................................................. 39

Figure 2-19 – Typical E2/D2 Avian Component Locations (AC 70/7460-1L)...................... 40

Figure 2-20 – Typical Catenary Component Locations.......................................................... 41

Figure 2-21 – Typical D1 & D2 System Wiring Diagram...................................................... 42

Figure 2-22 – Typical E1 & E2 System Wiring Diagram ...................................................... 44

Figure 2-23 – Typical Catenary System Wiring Diagram...................................................... 46

Figure 2-24 – SC 370 (AC) Internal Wiring Standard System............................................... 48

Figure 2-25 – SC 370 (AC) Internal Wiring with Smart Board Option ................................. 49

Figure 2-26 – SC 370 (AC) Internal Wiring with Modem Options........................................ 50

Figure 2-27 – SC 370 (AC) Internal Wiring with Modem & Wi-Fi Options......................... 51

Figure 2-28 – SC 370 (AC) Internal Wiring with Wi-Fi Option............................................ 52

Figure 2-29 – SC 370 (DC) Internal Wiring Standard System............................................... 53

Figure 2-30 – SC 370 (DC) Internal Wiring with Smart Board Option ................................. 54

Figure 2-31 – SC 370 (DC) Internal Wiring with Modem Option......................................... 55

Figure 2-32 – Marker Interface Enclosure Wiring Diagram .................................................. 56

Figure 3-1 – Information Display........................................................................................... 57

Figure 6-1 – SC 370 (AC) Component Locations.................................................................. 90

Figure 6-2 – SC 370 (DC) Component Locations.................................................................. 92

vi Revision 19 – 05/23/2018 FTS 370d/w/r

List of Tables

Table 1-1 – Physical Specifications...........................................................................................2

Table 1-2 – Performance Specifications....................................................................................3

Table 1-3 – Status & Alarm LEDs.............................................................................................7

Table 1-4 – Multitech Modem LEDs.........................................................................................8

Table 1-5 – Alarm Interface & Mode Indicator Connections....................................................9

Table 3-1 – Controller Display Buttons 1................................................................................57

Table 3-2 – Top Level Menu Options 1...................................................................................57

Table 3-3 – Information Display Status and Alarm Definitions..............................................71

Table 3-3 – Information Display Status and Alarm Definitions (continued) ..........................72

Table 5-1 – Troubleshooting – Initial Inspection ....................................................................85

Table 5-2 – Troubleshooting – System Voltage......................................................................85

Table 5-3 – Troubleshooting - Flashhead................................................................................86

Table 5-4 – Troubleshooting – L810 Side Markers (SC 370 Information Display)................86

Table 5-5 – Troubleshooting – Marker Interface Box.............................................................87

Table 5-6 – Troubleshooting – GPS Synchronization.............................................................87

Table 6-1 – SC 370 (AC) Replacement Parts..........................................................................91

Table 6-2 – SC 370 (DC) Replacement Parts..........................................................................93

Table 6-3 – FH 370 Replacement Parts...................................................................................94

Table 6-4 – Marker Interface Replacement Parts....................................................................94

Table 6-5 – System Replacement Parts ...................................................................................95

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