Firetrol Emerson Mark IIXG Manuel utilisateur

Installation and Operation Instructions

Mark IIXG Electric Fire Pump Controllers

NS1000-50(A)

ECN 237793

Table of Contents

INTRODUCTION ...........................................................................................................................1

MOUNTING CONTROLLER ............................................................................................................2

Wall Mount...................................................................................................................................2

Floor/Base Plate Mount............................................................................................................. 2-3

MAKING ELECTRICAL CONNECTIONS ....................................................................................... 3-4

MAKING SYSTEM PRESSURE CONNECTIONS.................................................................................4

GENERAL PRE-START UP OPERATION ............................................................................................4

GENERAL START UP OPERATION ...................................................................................................4

Phase Rotation ..................................................................................................................5

MOTOR ROTATION

FTA750, 1000, 1500, 1800, 2000, 2400 ............................................................................5

FTA1250............................................................................................................................5

FTA1300, 1350.............................................................................................................. 5-6

FTA1930............................................................................................................................6

FTA900, 975 (Transfer Switch) ...........................................................................................6

FTA950, 976 (Transfer Switch) ...........................................................................................6

INITIAL START UP OPERATION.......................................................................................................7

MANUAL START ............................................................................................................................7

EMERGENCY RUN START ..............................................................................................................7

ABBREVIATED STARTING SEQUENCE

FTA750, 1000, 2000, 2400 ................................................................................................7

FTA1250........................................................................................................................ 7-8

FTA1300, 1350..................................................................................................................8

FTA1500............................................................................................................................8

FTA1800............................................................................................................................8

FTA1930............................................................................................................................8

PROGRAMMING THE MARK IIXG

User Interface and Display .................................................................................................9

User Menu Structure........................................................................................................10

Programming Notes........................................................................................................11

MAIN MENU - SETTINGS

System Setup

Display

Brightness................................................................................................................12

Contrast...................................................................................................................12

Invert .......................................................................................................................12

Keyboard .................................................................................................................12

Language and Units

Language.................................................................................................................12

Pressure Units ..........................................................................................................12

Passwords

Level 1......................................................................................................................12

Level 2......................................................................................................................12

Date & Time

Time ........................................................................................................................12

Date.........................................................................................................................12

Date Format.............................................................................................................12

Daylight Saving ........................................................................................................13

Timers

On Delay ..................................................................................................................13

Minimum Run / Off Delay .........................................................................................13

Acceleration.............................................................................................................13

SS Bypass .................................................................................................................13

Pressure

Pressure Units ..........................................................................................................14

Start.........................................................................................................................14

Stop .........................................................................................................................14

Automatic Shutdown Disabled.................................................................................14

Overpressure Alarm .................................................................................................14

Recording - Delta/Hourly..........................................................................................14

Sensor......................................................................................................................14

Calibration ...............................................................................................................14

Reset to Defaults......................................................................................................14

Motor & Power

System Volts ............................................................................................................14

Phase Sequence .......................................................................................................15

Frequency ................................................................................................................15

Full Load Amps.........................................................................................................15

CT Ratio ...................................................................................................................15

Overload ..................................................................................................................15

Digital Soft Start

Motor FLA ......................................................................................................15

Init Current ....................................................................................................15

Max Current...................................................................................................15

Accel Ramp....................................................................................................15

UTS Timer......................................................................................................15

Decel Begin Level ...........................................................................................15

Decel Pause Level...........................................................................................15

Decel Pause Time...........................................................................................15

Decel End Level ..............................................................................................15

Decel Time ....................................................................................................15

Phase Rotation...............................................................................................15

iii

Digital Soft Start (continued)

Timeout Enabled ...........................................................................................15

Timeout.........................................................................................................15

No Current At Run..........................................................................................16

CT Ratio.........................................................................................................16

TX..................................................................................................................16

RX..................................................................................................................16

Error ..............................................................................................................16

Trim Voltage....................................................................................................................16

Alarm Limits

Overpressure Alarm .................................................................................................16

Volt. Min. .................................................................................................................16

Volt. Max. ................................................................................................................16

Freq. Min..................................................................................................................16

Freq. Max.................................................................................................................16

Imbalance................................................................................................................16

Overload..................................................................................................................16

Feature Settings

Interlock Alarm ........................................................................................................17

Low Pressure Audible ...............................................................................................17

Low Suction .............................................................................................................17

Pump Run Alarm......................................................................................................17

User Input................................................................................................................17

Weekly Test ....................................................................................................... 17-18

Option Settings ...............................................................................................................18

MAIN MENU - EVENT LOG...........................................................................................................18

MAIN MENU - DATA HISTORY......................................................................................................18

MAIN MENU - USB

Save To USB.....................................................................................................................18

Remove Drive..................................................................................................................19

MAIN MENU - MOTORSCOPE

Voltage Graph .................................................................................................................19

Current Graph .................................................................................................................19

MAIN MENU - FACTORY

Conﬁguration - Model

Serial Number..........................................................................................................19

Model ......................................................................................................................19

Horsepower.............................................................................................................19

Voltage....................................................................................................................19

Full Load Amps.........................................................................................................19

CT Ratio...................................................................................................................19

Frequency................................................................................................................19

Phase Sequence .......................................................................................................19

Pressure Sensor .......................................................................................................20

Autostart NC............................................................................................................20

User Input Number ..................................................................................................20

Low Suction .............................................................................................................20

Screen Saver ............................................................................................................20

Conﬁguration - Options...................................................................................................20

Conﬁguration - ADC Calibration ......................................................................................20

Diagnostics

Raw Input: Analog....................................................................................................20

Raw Input: Discrete..................................................................................................20

Raw Input: Keys .......................................................................................................20

Raw Output: Discrete...............................................................................................20

Mark IIXG Starts.......................................................................................................20

Lamp Test ................................................................................................................20

Audible Test.............................................................................................................21

USB Test...................................................................................................................21

Phase Fail .................................................................................................................21

Phase Reverse ..........................................................................................................21

Shunt 1....................................................................................................................21

Shunt 2....................................................................................................................21

Flags ......................................................................................................................21

Tools

Clear Data History....................................................................................................21

Clear Event Log ........................................................................................................21

Reset to Defaults......................................................................................................21

Firmware Update .....................................................................................................21

ABOUT......................................... ..............................................................................................22

DANGER

DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON EQUIPMENT WHILE IT IS ENERGIZED!

DEATH, PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAMAGE MAY RESULT FROM CONTACT

WITH ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT BEFORE PROCEED-

ING, AND ALWAYS FOLLOW GENERALLY ACCEPTED SAFETY PROCEDURES. CONTROLLER “ON-OFF”

SWITCH MUST BE IN THE EXTREME “OFF” POSITION TO OPEN THE ENCLOSURE DOOR. FIRETROL

BRAND PRODUCTS CANNOT BE LIABLE FOR ANY MISAPPLICATION OR INCORRECT INSTALLATION

OF ITS PRODUCTS.

INTRODUCTION

Firetrol®combined automatic and manual ﬁre pump controllers are intended for starting electric

motor driven ﬁre pumps. This manual covers the following controllers:

FTA750 - Limited Service Controllers (Full Voltage Starting)

FTA1000 - Full Voltage Starting

FTA1250 - Part Winding Reduced Current

Starting (Closed Circuit Transition)

FTA1300 - Wye-Delta Reduced Voltage

Starting (Open Circuit Transition)

FTA1350 - Wye-Delta Reduced Voltage

Starting (Closed Circuit Transition)

FTA1500 - Primary Resistance Reduced Voltage

Starting (Closed Circuit Transition)

FTA1800 - Autotransformer Reduced Voltage

Starting (Closed Circuit Transition)

FTA1930 - Digital Soft Starting

FTA2000 - High Voltage Starting

FTA2400 - Primary Reactor Reduced High Voltage Starting

Firetrol ﬁre pump controllers are listed, approved or certiﬁed by the following approving authori-

ties: Underwriters’ Laboratories, Inc., Underwriters’ Laboratories of Canada, Canadian Standards

Association, New York Board of Standards and Appeals and Factory Mutual (Except FTA750 Limited

Service Controllers). They are built to meet or exceed the requirements of the approving authorities

listed above as well as NEMA and the latest editions of NFPA 20 and NFPA 70.

These instructions are intended to assist in the understanding of the installation and operation of

these controllers. Read the instructions thoroughly prior to connecting or operating the controller.

If there are any unanswered questions, please contact the local Firetrol representative or factory

service department.

DANGER

RISK OF ELECTROCUTION

Personal injury or death could occur.

Ensure all power is disconnected before

installing or servicing this equipment.

MOUNTING CONTROLLER

NOTE—Consult the appropriate job plans to determine the controller mounting location. Tools and

materials (all mounting) required:

1. Assortment of common hand tools of the type used to service electromechanical equipment.

2. Drill for drilling wall/ﬂoor anchor holes.

3. Hole (conduit) punch.

4. Hand level.

5. Tape measure.

6. Four anchors with bolts and washers, per enclosure - if wall mount.

7. Mounting hardware for ﬂoor / wall mount.

Wall Mount— (Optional - If Ordered)

Procedure—

1. Locate bottom mounting brackets and hardware.

2. Inspect for damage.

3. Gently lay the controller on its back, using protection so the paint is not damaged. It is best to lay

the controller in a location that is out of the way from actual mounting location.

4. Remove existing ﬂoor mounting legs if supplied. Attach each bracket to the bottom of the en-

closure using the supplied hardware . Tighten nuts securely.

Note—Refer to the controller dimension drawing for necessary mounting dimensions.

The controller is wall mounted by using at least four (4) wall anchors, 2 or more anchors for the

top ears and 2 or more anchors for the bottom mounting brackets (depending on enclosure size).

The ears and brackets are dimensionally on the same center-line for ease in mounting.

5. Using either the dimension print or by measuring the distance between the center lines of the

lower bracket slots, transcribe this dimension onto the wall. Note: The bottom edge of the en-

closure should be a minimum of 12” (305 mm.) from the ﬂoor in case ﬂooding of the pump room

occurs.

6. Drill and put anchors into the wall for the lower bracket slot mounts.

7. Mark on the wall, the location of the holes in the upper mounting ears.

8. Drill and put anchors into wall for the upper mounts.

9. Install bolts and washers in lower anchors, leaving a gap between the washer and wall.

10. Lift the controller and place the bottom mounting slots down onto the lower anchor bolts. Do

not tighten bolts.

11. Align holes in upper mounting ears and install bolts and washers in anchors.

12. Shim anchors as necessary to ensure rear of enclosure is vertically level and enclosure is not

stressed. Tighten all anchor bolts.

13. Check to be sure enclosure door opens and closes freely and that enclosure is level.

FLOOR/BASE PLATE MOUNT

MOUNTING LEGS

PROCEDURE- (If not pre installed)

1. If legs were supplied, unpack the legs and mounting hardware.

2. Inspect legs for damage.

3. Securely lift controller or lay it on it’s back being careful not to damage painted surface.

WARNING

RISK OF PERSONAL INJURY

Controller cannot stand upright with the bottom

mounting brackets attached. Leave laying on its

back until the wall anchors are ready for controller

installation.

4. Attach each leg to the bottom of the enclosure using the nuts, bolts, and washers

provided for each leg. Tighten bolts securely.

5. After legs are securely attached, stand the controller up on its legs for ﬂoor mounting.

Each leg has three holes on the bottom for anchoring to the ﬂoor or base plate.

NOTE—Consult the appropriate job plans to determine the controller mounting location. Refer to

the controller dimension print for necessary mounting dimensions.

The controller is ﬂoor/base plate mounted by using the three pre-drilled holes in each leg. The

holes are dimensionally on the same line for ease of mounting.

1. Using either the dimension print or by measuring the distance between the center lines of

the holes on one leg, transcribe these dimensions onto ﬂoor/base plate.

2. Drill three holes in the ﬂoor/base plate for anchoring the leg.

3. Mark the location of the holes for the opposite leg and drill three more holes.

4. Secure the controller to the ﬂoor/base plate with bolts and washers and tighten.

5. Check to be sure the enclosure door opens freely and that the enclosure is level.

MAKING ELECTRICAL CONNECTIONS

Important Precautions—

Prior to making any ﬁeld connections:

1. Open door of enclosure and inspect internal components and wiring for any signs of frayed or

loose wires or other visible damage.

2. Verify that the controller information is what is required on the project:

• Firetrol catalog number

• Motor voltage and horsepower

• Incoming line voltage and frequency

• Maximum system pressure

3. Project electrical contractor must supply all necessary wiring for ﬁeld connections in accordance

with the National Electrical Code, local electrical code and any other authority having jurisdic-

tion.

4. Refer to the appropriate ﬁeld connection drawing for wiring information.

Procedure—

All ﬁeld connections, remote alarm functions and AC wiring are brought into the enclosure through

the top, bottom, or side conduit entrances as indicated on the dimension drawing.

1. Use a hole (conduit) punch, not a torch nor a drill, and punch a hole in the enclosure for the size

conduit being used.

2. Install necessary conduit.

3. Pull all wires necessary for ﬁeld connections, remote alarm functions, AC power and all other

optional features. Allow enough excess wire inside the enclosure to make up connections to

the appropriate line, load and control terminal block points. Be sure to consult the appropriate

ﬁeld connection diagram included with the manual. For proper wire sizing, refer to the National

Electrical Code, NFPA 70.

4. Make all ﬁeld connections to the remote alarm functions and any other optional features. Con-

nect motor to controller load terminals. Do not connect AC power.

WARNING

RISK OF PERSONAL INJURY

Controller is NOT free standing. Do not open doors

or attempt to operate equipment while not anchored

to wall or floor.

5. Verify AC line voltage, phase and frequency with the controller data plate on the enclosure door

prior to connecting.

6. Check to see that all connections are both correctly wired (in accordance with the ﬁeld connec-

tion diagram) and tight.

7. Close the enclosure door.

MAKING SYSTEM PRESSURE CONNECTIONS

The controller requires one (1) “System Pressure” connection from the system piping to the en-

closure. The connection ﬁtting, 1/2” FNPT, is provided on the bottom, external side of the enclosure

for this purpose.

GENERAL PRE-START UP OPERATION

1. Controllers are shipped with the EMERGENCY RUN handle in the latched position. Before placing

the controller in service, turn the EMERGENCY RUN handle and release to unlatch.

2. Check the controller for bolts, nuts and electrical connections which may have loosened

during shipment.

3. If a remote start push-button is used, connect the wires to terminals as shown on ﬁeld connection

diagram.

4. If a deluge valve is used, remove the factory installed jumper from terminals as shown on ﬁeld

connection diagram. Connect wires from the normally closed contact on the deluge valve to

terminals.

5. If a FTA200 remote alarm panel is used, connect like numbered terminals in the remote alarm

panel to terminals in the ﬁre pump controller. Terminals H and N must be connected if a FTA200

alarm panel is used.

6. If a FTA200 remote alarm panel is used, connect a reliable, separate, supervisory 120

volt power supply to terminals L1 and L2 in the alarm panel.

GENERAL START UP OPERATION

General operating procedures are indicated on the data plate fastened to the front of the control-

ler enclosure door.

Voltage Check—

1. Energize the incoming power feeder.

2. Observe the Mark IIXG screen. Conﬁrm that the displayed voltage and frequency matches the

voltage stamped on the data plate.

At this time, it is necessary to prepare the controller for normal

operation. See setup instructions for the Mark IIXG. After the

Mark IIXG has been configured, return to this section.

MOTOR ROTATION

Conﬁrm direction of motor rotation as follows:

FTA750, 1000, 1500, 1800, 2000, 2400 CONTROLLERS

1. On FTA2000, 2400 controller, place “Normal-Off-Test” switch in the Normal position.

2. Close enclosure door.

3. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON position

and then back to OFF.

4. The pump motor should rotate immediately if system pressure is low. If system pressure is not low,

press the manual START push-button and immediately press the manual STOP push-button.

5. Observe direction of motor rotation.

6. If rotation is incorrect, conﬁrm that the isolating switch/circuit breaker is in the OFF position, open

enclosure door and reverse any two of the motor leads (T1, T2, T3) on the load side of contactor

1M. For example, T1 and T2, T1 and T3 or T2 and T3.

7. Retest for proper rotation following steps 1 through 4.

FTA1250 CONTROLLERS

1. Close enclosure door.

2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON position

and then back to OFF.

3. The pump motor should rotate immediately if system pressure is low. If system pressure is not low,

press the manual START push-button and immediately press the manual STOP push-button.

4. Observe direction of motor rotation.

5. If rotation is incorrect, conﬁrm that the isolating switch/circuit breaker is in the OFF position, open

enclosure door and reverse any two of the corresponding motor leads (T1, T2, T3, T7, T8, T9) on

the load side of both contactors 1M and 2M. For example reverse T1 and T2 on contactor 1M

and T7 and T8 on contactor 2M; or T1 and T3 on contactor 1M and T7 and T9 on contactor 2M;

or T2 and T3 on contactor 1M and T8 and T9 on contactor 2M.

6. Retest for proper rotation following steps 1 through 4.

FTA1300, 1350 CONTROLLERS

1. Close enclosure door.

2. Momentarily close the isolating switch/circuit breaker handle, i.e. move up to the ON position

and then back to OFF.

3. The pump motor should rotate immediately if system pressure is low. If system pressure is not low,

press the manual START push-button and immediately press the manual STOP push-button.

Phase Rotation

If the Mark IIXG is reporting a phase reversal, see instructions in “Setting/Motor & Power/Phase

Sequence”.

To simulate a phase reversal for testing purposes, push and hold

the phase reversal push-button located on the right hand side of

the Mark IIXG with the door open (see photo on right). The phases

will be reversed internal to the Mark IIXG and a phase reversal

alarm will be initiated. The alarm will clear when the button is

released.

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