Fire Sentry FS10-CS Manuel utilisateur

_____________________________________________________________________________

FSC Model No.

FS10-CSTM

Long Range, Two-Stage, Multi-Spectral

Quick Response, Digital, Electro-Optical

Fire Detector

with

Card Controller OPTION 2FLCS

for

AUTOMOTIVE PAINT

APPLICATIONS

Installation Guide

and

Operating Manual

Fire Sentry Corporation (FSC)

23311 La Palma Avenue Tel.: 714-694-2700

Yorba Linda, California 92887 Fax: 714-694-2701

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page ii

Fire Sentry Corporation (FSC)

23311 La Palma Avenue

Yorba Linda, California 92887

Tel: (714) 694-2700

Fax: (714) 694-2701

www.firesentry.com

Read and understand this manual before

installing or operating equipment.

No part of this document may be copied or reproduced without the express

written permission of Fire Sentry Corporation (FSC).

This manual is subject to change without notice.

ACCTTL, ALERT-1, ALARM-2, ALERT-1: ALARM 2, ALERT-1: ALARM-2, ATAG, Clean Room Sentry,

COP-i, Complete Optical Path Integrity, CM1, CM1-A, DartLogic, FireLogic, Fire Sentry VSD-8 Fire Sentry

VSD-8 Visual Smoke Detection System, VSD-4, VSD-8, Fire Signature Analysis, FireBusI, FireBusII,

FirePic, FirePicII, FirePicIII, FirePix, FirePicture, FSC, Fire Sentry Corporation, Fire Sentry Corp., FSX, All

FSX Nomenclature Variations (such as: FS2, FS2X, FS3, FS3X, FS4, FS4X, FS5, FS5X, FS6, FS6X, FS7,

FS7X, FS8, FS8X, FS9, FS9X, FS10X, FS10X, FS11, FS11X, FS12, FS12X, FS14, FS14X, FS15, FS15X,

FS16, FS16X, FS17, FS17X FS18, FS18X, FS19, FS19X, FS20, FS20X, FS24, FS24X, FS24XN, FS26,

FS26X, FS26XN), FS7-2173-2RP, FS System 7, FS System 10, FS7-2173, FS7-2173-RP, FS2000, FS

System 2000, High Speed Flame & Surveillance Detector, Multi-Spectrum QuadBand Triple IR, Multi-

Spectrum TriBand, Multi-Spectrum Tri-Band, Near Band Infrared, Near Band IR, NearBand IR, QuadBand

IR, Room Sentry, RS, RS2, SM2, SM3, SS, SS2, SS2X, SS2-A, SS3, SS3-A, SS3X, SS4, SS4-A, SS4X,

SnapShot, SLR-BIT, SuperBus, SuperSentry, System 2000, Tri-Mode Plot, QuadBand Triple IR Plus,

TriBand, Tri-Band, “FS & FSC triangle logo‟s”, WBIR, Wide Band Infrared, WideBand IR, Wide Band IR

are Trademarks of Fire Sentry Corporation (FSC), Yorba Linda, California.

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page iii

TABLE OF CONTENTS

PAGE

APPROVALS......................................................................................................................................................................................4

SECTION 1: DESCRIPTION...............................................................................................................................................................4

1.1 Application...................................................................................................................................................................4

1.2 Responses (Factory Pre-Set Relay Configuration)......................................................................................................4

1.3 Input Power Requirements..........................................................................................................................................4

1.4 FirePic.........................................................................................................................................................................4

1.5 FS10-CS Flame Detector............................................................................................................................................5

1.5.1False Alarm Prevention.........................................................................................................................................................5

1.5.2Housing and Classification....................................................................................................................................................5

1.5.3Field of View .........................................................................................................................................................................5

1.5.4Environmental Range ...........................................................................................................................................................5

1.5.5Location................................................................................................................................................................................5

1.5.6Automatic Detector Self-Test................................................................................................................................................5

1.5.7Manual Detector Test............................................................................................................................................................5

1.5.8Advanced System Diagnostics..............................................................................................................................................5

1.6 Card Controller............................................................................................................................................................5

1.6.1Communication.....................................................................................................................................................................5

1.6.2Time Delay Setting................................................................................................................................................................6

1.6.3Event History Files................................................................................................................................................................6

1.6.4Functions ..............................................................................................................................................................................6

1.6.5Physical Description..............................................................................................................................................................6

1.6.6Environmental Range ...........................................................................................................................................................6

1.6.7Signal Relays........................................................................................................................................................................6

1.7 Backplane Mounting Assemblies.................................................................................................................................7

1.8 Cable.........................................................................................................................................................................10

SECTION 2: INSTALLATION...........................................................................................................................................................11

2.1 Wiring Requirements.................................................................................................................................................11

2.1.1Power..................................................................................................................................................................................11

2.1.2Card Controller Installation and Wiring ...............................................................................................................................11

2.2 Detector Views ..........................................................................................................................................................11

2.3 Wiring Flame Detectors.............................................................................................................................................13

2.4 Mounting Locations ...................................................................................................................................................13

2.4.1Mounting Flame Detectors..................................................................................................................................................13

2.4.2Mounting Card Controllers..................................................................................................................................................13

2.5 FS10-CS Detector Rotary Switch Settings................................................................................................................13

2.6 FS10-CS Card Controller, Option 2FLCS, DIP Switch #1 Settings ..........................................................................14

SECTION 3: OPERATION ........................................................................................................................................................14

3.1 FS10-CS Detector Operation with the Card Controller..............................................................................................14

3.2 Initial Start Up............................................................................................................................................................15

3.3 System Operating Modes..........................................................................................................................................15

3.3.1Normal Operation................................................................................................................................................................15

3.3.2Faults..................................................................................................................................................................................15

SECTION 4: MAINTENANCE AND REPLACEMENT......................................................................................................................15

4.1 Personnel..................................................................................................................................................................15

4.2 Card Controller Faults ...............................................................................................................................................15

4.3 Cleaning Detectors Housing Windows ......................................................................................................................16

4.4 NO Silicones used.....................................................................................................................................................16

4.5 Detector Faults..........................................................................................................................................................17

4.6 Detector Module Replacement..................................................................................................................................17

SECTION 5: PINOUT DATA.............................................................................................................................................................18

SECTION 6: ACCESSORIES...........................................................................................................................................................25

6.1 Detector Heavy Duty Swivel Mount (Part No. SM-2).................................................................................................25

6.2 Backplane Mounting Assemblies...............................................................................................................................25

6.3 Test Lamp (Part No. FT-CS) .....................................................................................................................................25

6.4 Disposable Protective Covers for Detectors (Part No. DPC-12)................................................................................26

6.5 Extension Pole for Disposable Covers (Part No. EXPL-1).........................................................................................26

6.6 Air Shield for Dirty Applications (Part No. DASA1-P)................................................................................................26

6.7 PC Windows Software Kit (Part No. FS10-CS-PC)...................................................................................................26

6.8 Warranty....................................................................................................................................................................26

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page 4

APPROVALS

FS10-CS Fire/Flame Detectors with Option 2FLCS Card Controllers are manufactured in compliance with

the requirements of the ISO-9001 standard and are approved by:

California State Fire Marshal

CE for Europe

SECTION 1: DESCRIPTION

1.1 Application

The multi-spectral digital electro-optical two-stage FS10-CS Fire/Flame Detector with Option

2FLCS Card Controller is designed for long range quick detection of fireball and non-fireball

flickering fires in AUTOMOTIVE PAINT APPLICATIONS including electrostatic and non-electro-

static automatic and manually-applied paint spray lines and paint booths. FS10-CS is also

suitable for paint mixing areas, paint storage areas, paint kitchens, and other facilities where fast

response to fire is required. Each Detector is provided with Card Controller for integrating into a

cabinet at the application site, which must be mounted on a Backplane Mounting Assembly. The

Detector is connected to the Card Controller with two pair (four) conductor cable providing low DC

voltage power and digital RS-485 communication. See Table 1 for details.

1.2 Responses (Factory Pre-Set Relay Configuration)

For a spray gun “fireball” type fire, Alert condition is declared within 0.5 seconds. In this case both

K2 and K3 Signal Relays energize simultaneously and close K2 and K3 Relay contacts. For

flickering type (a non-spray gun) fire Early Warning condition is declared within 1 second. Both

K2 and K3 Signal Relays energize simultaneously and close K2 and K3 Relay contacts. For non-

spray gun or non-self-extinguishing fire, Fire Alarm condition is declared within additional 1 to 5

seconds (this parameter is set by user via DIP Switch located on the Card Controller). In this case

K4 relay energizes and closes the contact.

1.3 Input Power Requirements

The Electrical input power requirement for the Fire Detector / Card Controller system during normal

operation is 60 mA @ 24 VDC (+10/-15%), or 1.44 Watts. The maximum load current required with

all four relays energized and all four LEDs turned on (fully alarmed) is less than 125 mA.

1.4 FirePic

FirePicTM stores the pre-fire Detector sensor spectral data of the last six fire events in both the

Detector„s and the Card Controller‟s non-volatile digital memory. FirePic provides numerical

spectral evidence for identification of a fire cause. Both Detector and Card Controller independently

record the time and date for each FirePic. The FirePic data includes graphical display of the

relative spectral intensities versus time preceding and during the fire.

Note: A PC computer and Fire Sentry‟s Window PC software is required to access FirePic.

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page 5

1.5 FS10-CS Flame Detector

1.5.1 False Alarm Prevention

This type of Fire Detector senses signals in the Wide Band IR™, Near Band IR™, and Visible

Band™ spectrums. It‟s computer processing enables distinguishing between a real fire source and

other radiant energy sources, which may cause false alarms. Used with FS System 10 Option

FLCS Card Controller, the Detector examines these three spectral radiant energy bands

simultaneously and processes the signals using sophisticated algorithms.

1.5.2 Housing and Classification

The Detector‟s electro-optics (electronics and sensors) are mounted inside a sealed module which

is housed in a water-tight and explosion-proof enclosure: Class I Div. 1, Groups B, C, D, Class II,

Div. 1 & 2, Groups E, F, G and Class III, NEMA 3 & 4. The housing is built of copper-free (less than

0.4%) aluminum with integral dual ¾ inch NPT conduit openings. It is tamper-resistant and contains

self-test reflective grill assembly. The housing has an epoxy powder-coated finish and incorporates

a Viton “O” ring inert to paint solvents. For dimensions, see Figures 4 and 5. The Detector weighs

approximately 3.5 pounds.

1.5.3 Field of View

The Detector‟s field-of-view is 90º(± 45 º horizontal and vertical).

1.5.4 Environmental Range

The operating and storage temperature ranges of the Detector are from -40oC to +85o C (-40oF to

+185oF). The Detector humidity range is 10% to 90% (RH), non-condensing.

1.5.5 Location

For proper functioning, each Detector should be located within 15, 30, or 45 feet of the fire threat

area without any obstructions at any time, within the field of view.

Note: 15, 30, or 45 feet ranges are set by the user via the FS10-CS rotary switch located at the

rear of the Detector‟s module. (See Section 2.5.)

1.5.6 Automatic Detector Self-Test

The Detector performs ACCTTLTM (Automatic Computer Controlled Through The Lens Test) to

check the window lens for contamination. If the Detector‟s lens or the lens guard requires cleaning,

or the guard is missing all together, the status LED will blink every 10 seconds, three (3) times in

succession. Even if this is the case, the FS10-CS System is still functional and able to alarm to a

fire.

1.5.7 Manual Detector Test

CAUTION: Disable responses to relay outputs to avoid activating external alarms and/or

suppression systems during testing.

Test the system “end-to-end” by activating each Detector separately.

Note: It is recommended to use the Fire Sentry Model FT-CS Short Range Portable Test Lamp, for

activating each Detector individually.

1.5.8 Advanced System Diagnostics

The Controller‟s RS-232 port allows direct connection to a desktop or laptop PC computer via the

optional PC Software Kit, Part no. FS10-CS-PC.

1.6 Card Controller

1.6.1 Communication

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page 6

The FS10-CS Detector is directly connected (home run) to its Card Controller using a four wire 18

to 22 gauge twisted pair shielded cable. The Flame Detector communicates to the Controller using

a two-wire serial digital differentially driven RS-485 communication link, with the other two wires

providing low voltage DC power (+9 Volts) and DC return.

1.6.2 Time Delay Setting

The Card Controller contains DIP switch for selecting the time between the First Stage Alert, or

Fire Early Warning Relay activation, and the Second Stage Fire Alarm relay activation. The user

can select from 1 to 5 seconds in one-second increments. The factory default setting is 5 seconds.

(See Section 2.5.)

1.6.3 Event History Files

The Card Controller features real-world time and date stamped “Event History” files of its Fire

Detector, which are stored separately in non-volatile solid-state memory in both the Detector and

Card Controller.

1.6.4 Functions

The Card Controller performs the following functions:

Provides safe, low DC voltage electrical power for the Flame Detector.

De-energizes Fault Relay, K1, if the wiring, Card Controller, or the Detector fails.

Turns on the Card Controller‟s LEDs to indicate Normal Operation, Fire Early Warning (FEW),

Alert, Fire Alarm, or Fault conditions.

Communicates externally to an IBM-compatible PC desktop or laptop computer through the

built-in RS-232 communication channel using optional PC Windows Software Kit (Part No.

FS10-CS-PC).

1.6.5 Physical Description

The Card Controller consists of a plug-in Printed Circuit Assembly with four status LEDs, which

provide visual display of Normal Operation, Alert (fireball type fire), or Fire Early Warning

(flickering-type fire), Fire Alarm, and Fault conditions. The PCB is housed in a 6.69 inch long x

4.50 inch high x 1.00-inch thick rectangular aluminum enclosure with DB-9 type RS-232 interface

port for accessing FirePic.

1.6.6 Environmental Range

The operating temperature range of the Card Controller is from 0oC to +50oC (+32oF to +122oF).

The storage temperature range is from -20oC to +70oC (-4oF to +158oF). The humidity range is from

10% to 90% (RH) .

1.6.7 Signal Relays

The Card Controller Relays (K2, K3, and K4) are non-latching

The following are standard Factory relay settings; contact Fire Sentry if custom configurations are

desired:

1.6.7.1 Fault Relay (K1)

During Normal Operation, Relay K1 energized with closed contacts. Relay K1 is de-

energized during a Fault. A Fault is when Detector Communication is Lost, Input Power is

Lost, Detector has Failed Self-Test, Controller has Failed, etc. Fault is delayed 15 seconds

during startup. The Fault Relay will reset after the Fault condition is corrected. The relay

contact rating is 1 Amp @ 24 VDC.

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page 7

1.6.7.2 Relay K2

During Normal Operation, signal Relay K2 is de-energized with open contacts. During an

Alert or Fire Early Warning condition, K2 is energized with closed contacts. The relay will

unlatch once the fire threat is eliminated. The relay contact rating is 1 Amp @ 24 VDC.

1.6.7.3 Relay K3

During Normal Operation, signal Relay K3 is de-energized with open contacts. During an

Alert or FEW condition, Relay K3 is energized with closed contacts. The relay will unlatch

once the fire threat is eliminated. The relay contact rating is 1 Amp @ 24 VDC.

1.6.7.4 Relay K4

During Normal Operation, signal relay K4 is de-energized with open contacts. During a Fire

Alarm condition, Relay K4 is energized with closed contacts. The relay will unlatch once the

fire threat is eliminated. The relay contact rating is 1 Amp @ 24 VDC.

1.7 Backplane Mounting Assemblies

Backplane Mounting Assemblies require 24 VDC.

Under NO circumstances should 120 VAC or 240 VAC be applied to the input power or any

other connection terminals.

The Card Controller Backplane Mounting Assemblies (BMA) are required for Card Controller

installations. Part No. CCBPMA1-4 assembly accommodates up to four Card Controllers. Part No.

CCBPMA1-2 accommodates up to two Card Controllers. Part No. CCBPMA1-1 assembly

accommodates one Card Controller. For example, if twelve Fire Detectors are required for a

particular installation, three BMAs‟ of Part No. CCBPMA1-4 will be required.

Each Card Controller is secured to the BMA with two captive screws. All field terminations and

relay outputs must be wired from the BMAs. The Card Controller cannot be used without a BMA.

The four Card BMA includes a 9.00 inch high x 9.50 inch wide x 0.093 inch thick rectangular

Printed Circuit Board (PCB) depth dimension from the bottom side of a Backplane Mounting

plate to the top of a Card Controller is less than 5 inches. This Backplane Mounting

Assembly PCB contains four Card Controller connectors and three removable 20-pin screw-

down terminals (J5, J6, and J7). For details refer to Figure 1.

The two Card BMA includes a 9.00 inch high x 4.90 inch wide rectangular, 0.093 inch thick

PCB. The depth dimension from the bottom side of a Backplane Mounting plate to the top

of a Card Controller is less than 5 inches. The PCB contains two Card connectors and two

removable 20-pin screw-down terminals (J3 and J4). Refer to Figure 2.

The one Card BMA includes a 9.00 inch high x 3.00 inch wide rectangular, 0.093 inch thick

PCB. The depth dimension from the bottom side of a Backplane Mounting Plate to the top

of a Card Controller is less than 5 inches. The PCB contains one Card connector and one

removable 20-pin screw-down terminal (J2). Refer to Figure 3.

Fire Sentry Corporation recommends that the BMA be installed with a clear view of the status LEDs

and their function labels as may be required by the local authority at the user site. A viewing angle

of about 20 degrees from the left should be available as shown in the following illustration.

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page 8

Figure 1: Backplane Mounting Assembly for Four Cards

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page 9

Connectors J5 & J6: Provides screw-down terminals for connecting four signal relay outputs up

to four Card Controllers for a total of sixteen relay outputs. For details refer

to Table 4.

Connector J7: Provides screw-down terminals for connecting up to four Flame Detectors

each with their four wire cabling, and for inputting and looping through 24

VDC electrical power for the Card Controllers. For details refer to Table 4.

Connector J8: Not used.

Figure2: Backplane Mounting Assembly for Two Cards

Connectors J3: Provides screw-down terminals for connecting four signal relay outputs up to two

Card Controllers for a total of eight relay outputs. For details refer to Table 5.

Connector J4: Provides screw-down terminals for connecting up to two Flame Detectors with

their 4-wire cabling, and for inputting and looping through 24 VDC electrical

power for the Card Controllers. For details refer to Table 5.

Model FS10-CSTM Fire Detector with Card Controller OPTION 2FLCS

INSTALLATION GUIDE and OPERATING MANUAL

Page 10

Figure 3: Backplane Mounting Assembly for One Card

Connector J2: Provides screw-down terminals for four signal relay outputs for a single Card

Controller. Provides screw-down terminals for connecting one Detector with its

four wire cabling, and for inputting and looping through 24 VDC power for the

Card Controller. For details refer to Table 6.

1.8 Cable

Table 1 specifies the gauge and length of cable for connection of the Flame Detector to the Card

Controller, recommended by Fire Sentry Corporation.

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