Fire dept GD60 Guide d'installation

GD60

Installation Guide

Operating Instructions

Warranty

Version: June 2019 2

GD60 Installation Guide, Operating Instructions & Warranty

IMPORTANT!

This gas appliance must be installed to AS/NZS 5601.1:2013 by a qualified person and in accordance with

these instructions. Failure to install the appliance correctly will void your warranty and may cause a fire. This

appliance should not be modified under any circumstances.

Under no circumstances should any combustibles such as paper, wood or coal be used in this appliance.

It is recommended that you have this appliance serviced annually by a qualified technician.

Warranty repairs must be carried out by a ‘The Fire Dept.’ authorised technician.

This appliance must ALWAYS terminate/flue outdoors.

Young children, elderly or infirm should be supervised to ensure that they are careful with the appliance.

Clothing and other flammable materials should never be placed near the appliance.

Please note that parts (near the flame) of this appliance, particularly the steel surrounding, all panels to the face

or around the front, become extremely hot during operation and can result in serious injury and burns if touched.

It is therefore recommended that a fireguard complying with BS 8423:2002 is used in the presence of young

children, the elderly or infirm.

During the installation of this appliance, it may be necessary to manually handle heavy components (greater

than 25kg). It is the installer’s responsibility to ensure appropriate manual-handling techniques are employed.

NOTE: This GD60 appliance is fitted with an Oxyprotector (Oxygen depletion) pilot. Under NO

circumstances should this pilot be replaced or removed.

The GD60 installation process consists of 7 steps

Page

Step 1: Ensure all components are correct and undamaged 3

Step 2: Install plinth (if required) 3

Step 3: Install appliance into position 3

Burner removal process 4

Burner installation process 5

Weather housing 6

Firebox lining removal process 7

Step 4: Connect and test electrical supply 10

Step 5: Connect gas supply and commission 12

Step 6: Lay the firebed 13

Step 7: Show owner how to operate appliance 16

Operating Instructions. 17

Troubleshooting 17

Warranty 18

Information in this installation guide may be subject to change without notice.

Please ensure that you have the current version before beginning installation.

If you have any queries, please contact ‘The Fire Dept.’ on 0800 888 550

Version: June 2019 3

Step 1: Unpack and ensure all components are correct and undamaged

•Appliance.

•Box of firebed mediums.

Step 2: Install plinth (if required)

•If the appliance is to sit on a plinth, ensure it is capable of

supporting a 350kg load.

•There is no clearance requirement for the base of the

appliance. It may safely sit directly upon combustible

(eg. timber) and non-combustible (eg. concrete) materials.

Step 3: Install appliance into position

•Important: The position that the appliance is to be installed into must

be weather-tight and free-draining and comply with the

requirements of the New Zealand Building Codes E2

(External Moisture).

•Before installation, confirm all minimum clearances

from the outside surfaces of the appliance to the

surrounding enclosure are no closer than 100mm from

combustible and non-combustible materials.

•The exception to these minimum clearances is the base and of the appliance. The base can safely sit

directly upon combustible (e.g. timber) and non-combustible (e.g. concrete) materials. Please refer to the

appropriate appliance specifications for all correct clearance requirements.

•Ensure the appliance has adequate air supply to the base under the burner. Check appropriate appliance

specifications for air requirements.

•If a gas supply pipe has already been run to the base, ensure 1000mm of 3/8 soft copper tube is available at

the centre of the cavity, as this is where the copper tube with the gas supply enters the appliance.

•If an electrical supply cable has already been run to the base (must be a minimum of 1.0mm 4-core cable),

ensure 1000mm of cable is at the centre of the base, as this is where it will enter the appliance.

•In order to access the fixing slots in the base of the appliance, and the gas and electrical connections, it is

necessary to first remove the burner and base firebox lining.

Version: June 2019 4

Burner Removal Process

LPG / Natural Gas

GD60 Burner Cover

Panels

GD60 1200

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

GD60 1400

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

GD60 1600

Input 65-70 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

•Remove the side panels (2 x screws) at each end of the burner.

•Remove the front cover panel from under the burner.

Note: It will be necessary to lift the burner up (at the front) to

allow the front cover panel to clear under the supporting leg.

•Remove the side panels (2 x screws) at each end of the burner.

•Remove the front cover panel from under the burner.

Version: June 2019 5

Burner Installation Process

LPG / Natural Gas

GD60 1200

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

GD60 1400

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

GD60 1600

Input 65-70 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

•Fit the front cover under the front of burner.

•Replace the side panels (2 x screws) at each end of the burner.

•Fit the front cover panel under the front of the burner.

•Replace the side panels (2 x screws) at each of the burner.

Note: It will be necessary to lift the burner up (at the front) to

allow the front cover panel to clear under the supporting leg.

Version: June 2019 6

Weather Housing

•The gas supply pipe needs to be run into the weather housing at the centre of the burner, as this is where

the copper tube with the gas supply connects to the GD60 burner.

•The electrical supply cable will need to be run into the weather housing (must be a minimum of 1.0mm

4- core cable), ensure 1000mm of cable is at the centre of the cavity, as this is where it will connect to the

burner.

•Disconnect the electrical cable to the fan/fans (1.0mm 3- core cable).

•In order to access the gas and electrical connections inside the weather housing, it is necessary to first

remove the outer front cover.

•Remove the outer front cover (3 x screws across the top and 2 x screws across the front).

•To refit the outer front cover, simply reverse the removal process.

Version: June 2019 7

Firebox Lining Removal Process

•In order to install the GD60 appliance, the base firebox lining must be removed to gain access to the base

fixing brackets.

•NOTE: in some circumstances (eg. the need to reduce overall weight so the appliance can be lifted up

stairs), it may be necessary to remove (then replace) all the firebox lining.

……………………….

•The GD60 has three ﬁrebox lining options: Dark tile, Steel, and Client-supplied.

•Particular care should be taken when removing and replacing the chosen Fire lining into the appliance.

Failure to place the firebox lining correctly may result in the appliance performing inefﬁciently.

Dark tile lining (supplied as default option):

Black slate –9mm.

Size –600mm x 600mm cut to suit.

Finish –Dark slate.

Steel lining:

Mild steel –2mm.

Size –Cut and folded to suit appliance.

Finish –Matt black paint.

Client-supplied lining: Requirements

Non-combustible and heat-resistant.

Size –maximum thickness 30mm.

Size –Minimum height for tiles 600mm.

All measurements must be conﬁrmed on site.

Finish –robust and self-supporting.

Example of a client-supplied ﬁre box lining

Version: June 2019 8

This GD60 is supplied with dark tile lining, steel lining, or ready for the client-supplied ﬁrebox lining.

Note: Take care when removing the top ﬁxing bracket. The top of the firebox lining will fall forward with the

bracket removed.

1. Remove the burner by following the ‘Burner Removal Process’ in this guide.

2. Remove the top three lining fixing brackets. 5mm cap screws.

3. Allow the top of the lining to fall forward.

4. Carefully lift the lining up and out of the base channel.

5. Place the lining in a safe place.

6. Remove the base lining by carefully lifting the lining from the cavity at base from under the burner.

7. To refit the lining simply reverse the removal process.

8. Install the burner by following the ‘Burner Installation Process’ in this guide.

Version: June 2019 9

Important Safety Note: It may be necessary to manually handle heavy components (greater than 25kg). It is

the installer’s responsibility to ensure appropriate manual-handling techniques are employed.

•Place the appliance into position and ensure that it complies with the minimum clearances required (100mm

for combustibles) to the surrounding enclosure. The exception to these minimum clearances is the base of

the appliance, the base can safely sit directly upon combustible (e.g. timber) and non-combustible (e.g.

concrete) materials, refer to the appropriate appliance specification for the correct clearance requirements.

Ensure the framing can support a 350kg load.

•In order to provide maximum positioning flexibility, the base of the appliance has two fixing brackets with two

30mm long slots in each.

•The two fixing brackets will clamp the fire into position. Locate the fixing brackets and mark out and drill fixing

holes through the 30mm slots in the fixing brackets. Ensure holes are drilled in the centre of the slots to allow

maximum positioning flexibility. Clear out any debris from drilling.

•Ensure the appliance is level and pack up corners to suit where necessary. Check and ensure unit is level.

•Once the appliance is level, fix bolts/screws into hearth.

•Replace the base firebox lining.

•Replace the front panel and the burner by following the ‘Burner Installation Process’ in this guide.

Version: June 2019 10

Step 4: Connect and test electrical supply

•All electrical connections must meet the requirements of AS/NZS 3000 standards and be installed

and certified by a suitably qualified person.

•In order to access the electricals, it is necessary to first remove the front cover panel and weather housing

front cover. Follow the front cover removal process in the ‘Burner Removal Process’and see ‘Weather

Housing’ of this guide.

•If the burner needs to be removed. Follow the burner removal process in the ‘Burner Removal Process’of

this guide.

Note: The burner can be lifted and supported at a height to give extra working room if required.

•With the front panel and weather housing front cover removed the electrical connections between the

appliance and the switch can be seen, use 4-core (minimum 1mm) cable.

•The 3-core cable to the high speed fan/s will need to be disconnected when the burner is removed and then

reconnected when the burner is installed.

•Following these connection details, using the 4-core cable that has been run at site, connect the switch to

the appliance.

•IMPORTANT: Before testing, ensure the gas valve is turned off.

•Test electrical functions by switching the bottom High/Low switch to LOW, then switch the appliance ON

using the top On/Off switch.

•After approximately five seconds, the pilot will spark. Because the gas supply is turned off, the pilot will

spark for approximately five seconds then automatically switch off.

•NOTE: GD60 models have both LOW and HIGH settings.

•Switch to HIGH setting. Ensure that a red light appears on the electrical connections block.

•Switch the appliance off. Electrical testing is complete.

•Replace the front panel and weather housing cover by following the ‘Burner Installation Process’ and

‘Weather Housing’ in this guide.

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