Fire dept GD8 EB 1400 Manuel utilisateur

GD8 Exposed Burner

Installation Guide

Operating Instructions

Warranty

Version: March 2019 2

GD8 EB Installation Guide, Operating Instructions & Warranty

IMPORTANT!

This gas appliance must be installed to AS/NZS 5601.1:2013 by a qualified person and in accordance with

these instructions. Failure to install the appliance correctly will void your warranty and may cause a fire. This

appliance should not be modified under any circumstances.

Under no circumstances should any combustibles such as paper, wood or coal be used in this appliance.

It is recommended that you have this appliance serviced annually by a qualified technician.

Warranty repairs must be carried out by a ‘The Fire Dept.’ authorised technician.

This appliance must ALWAYS terminate/flue outdoors.

Young children, elderly or infirm should be supervised to ensure that they are careful with the appliance.

Clothing and other flammable materials should never be placed near the appliance.

Please note that parts (near the flame) of this appliance, particularly the steel surrounding, all panels to the face

or around the front, become extremely hot during operation and can result in serious injury and burns if touched.

It is therefore recommended that a fireguard complying with BS 8423:2002 is used in the presence of young

children, the elderly or infirm.

NOTE: This GD8 EB appliance is fitted with an Oxyprotector (Oxygen depletion) pilot. Under NO

circumstances should this pilot be replaced or removed.

The GD8 EB installation process consists of 8 steps Page

Step 1: Ensure all components are correct and undamaged. 3

Step 2: Install plinth (if required). 3

Step 3: Install appliance into cavity 3

Exposed burner removal process 4

Exposed burner installation process 5

Firebox lining removal process 6

Step 4: Install flue and connect to appliance 10

Step 5: Connect and test electrical supply 12

Step 6: Connect gas supply and commission 14

Step 7: Lay the firebed 15

Step 8: Show owner how to operate appliance 18

Operating Instructions. 19

Troubleshooting 19

Warranty 20

Information in this installation guide may be subject to change without notice.

Please ensure that you have the current version before beginning installation.

If you have any queries, please contact ‘The Fire Dept.’ on 0800 888 550

Version: March 2019 3

Step 1: Unpack and ensure all components are correct and undamaged

Firebox

Box of firebed mediums

Flue kit

Step 2: Install plinth (if required)

If the appliance is to sit on a plinth, ensure it is capable of

supporting a 350kg load.

There is no clearance requirement for the base of the appliance.

It may safely sit directly upon combustible (eg. timber)

and non-combustible (eg. concrete) materials.

Step 3: Install appliance into cavity

Before installation, confirm all minimum clearances

from the outside surfaces of the appliance to the

surrounding enclosure are no closer than 25mm from

combustible materials and 5mm from non-combustible

materials.

The exception to these minimum clearances is the base, the

front surround and lintel panels of the appliance. The base can

safely sit directly upon combustible (e.g. timber) and

non-combustible (e.g. concrete) materials and the front surround

and lintel panels can be placed hard against non-combustible materials

Please refer to the appropriate appliance specifications for all correct

clearance requirements.

•If a gas supply pipe has already been run to the cavity, ensure 1000mm of 3/8 soft copper tube is available

at the lower centre of the cavity, as this is where the copper tube with the gas supply enters the appliance.

•If an electrical supply cable has already been run to the cavity (must be a minimum of 1.0mm 4 core cable),

ensure that the cable reaches the centre of the cavity, as this is where it will enter the appliance.

•In order to access the fixing slots in the base of the appliance, and the gas and electrical connections, it is

necessary to first remove the exposed burner and base firebox lining.

Version: March 2019 4

Exposed Burner Removal Process

LPG / Natural Gas

GD8 EB Cover Panels

GD8 EB 1200

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

GD8 EB 1400

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes

GD8 EB 1600

Input 65-70 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes

Remove the side panels (2 x screws) at each end of the

exposed burner.

Remove the front cover panel from under the exposed burner.

Remove the side panels (2 x screws) at each end of the

exposed burner.

Remove the front cover panel from under the exposed burner.

Note: It will be necessary to lift the exposed burner up (at the

front) to allow the front cover panel to clear under the supporting

leg.

Version: March 2019 5

Exposed Burner Installation Process

LPG / Natural Gas

GD8 EB 1200

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

GD8 EB 1400

Input 55-65 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes.

GD8 EB 1600

Input 65-70 MJ/h

One gas injector on the

front burner tube and two

gas injectors on each of

the two rear burner tubes

Fit the front cover under the exposed burner.

Replace the side panels (2 x screws) at each end of the

exposed burner.

Fit the front cover panel under the exposed burner.

Replace the side panels (2 x screws) at each of the exposed

burner.

Note: It will be necessary to lift the exposed burner up (at the

front) to allow the front cover panel to clear under the supporting

leg.

Version: March 2019 6

Firebox Lining Removal Process

In order to install the GD8 Exposed Burner, the base firebox lining must be removed to gain access to the

base fixing brackets.

NOTE: in some circumstances (eg. the need to reduce overall weight so the appliance can be lifted up

stairs), it may be necessary to remove (then replace) all the firebox lining.

……………………….

The GD8 has four ﬁre box lining options: Fire bricks, Steel, Dark tile & Client-supplied.

Particular care should be taken when removing and replacing the chosen Fire lining into the appliance.

Failure to place the firebox lining correctly may result in the appliance performing inefﬁciently.

Fire Brick lining:

Herringbone - Hand cut ﬁre bricks, 230mm x 25mm x 50mm.

Finish - Honed surface with grey grout.

Repair grout. To grout all joints and fill all shrink back cracks

during appliance installation.

Steel lining:

Mild steel –2mm.

Size –Cut and folded to suit appliance.

Finish –Matt black paint.

Dark tile lining:

Black slate –9mm.

Size –600mm x 600mm cut to suit.

Finish –Dark slate.

Client-supplied lining: Requirements

Non-combustible and heat-resistant.

Size –maximum thickness 50mm

Size –Minimum height for tiles 600mm

All measurements must be conﬁrmed on site.

Finish –Robust and self-supporting.

Example of a client -suppled ﬁre box lining

Version: March 2019 7

This GD8 EB appliance is supplied with the chosen firebox lining or ready for the client-supplied ﬁrebox lining.

Note: Take care when removing the top ﬁxing bracket. The top of the firebox lining will fall forward with the

bracket removed.

1. Remove the exposed burner by following the ‘Exposed Burner Removal Process’ in this guide.

2. Remove the top three lining fixing brackets. 5mm cap screws.

3. Allow the top of the lining to fall forward.

4. Carefully lift the lining up and out of the base channel.

5. Place the lining in a safe place.

6. Remove the base lining by carefully lifting the lining from the cavity at base from under the exposed burner.

7. To refit the lining simply reverse the removal process.

8. Install the exposed burner by following the ‘Exposed Burner Installation Process’ in this guide.

Lining fixing brackets

Lining to sides & back

Base channel

Lining to base

Version: March 2019 8

Once the base firebox lining has been removed, slide the appliance into position and ensure that it complies

with the minimum clearances required (25mm for combustibles, 5mm for non-combustibles) to the ﬁre box

inner panels and 5mm surrounding enclosure. The exception to these minimum clearances is the base and

the outer 2mm steel lintel panel of the ﬁre, the base can safely sit directly upon combustible (e.g. timber) and

non-combustible (e.g. concrete) materials. Ensure the framing is capable of supporting a 350kg load.

In order to provide maximum positioning flexibility, the base of the appliance has two fixing brackets with two

30mm long slots in each.

The two ﬁxing brackets will clamp the appliance into position. Locate the ﬁxing brackets and mark out and

drill ﬁxing holes through the 30mm slots in the ﬁxing brackets. Ensure holes are drilled in the centre of the

slots to allow maximum positioning ﬂexibility. Clear out any debris from drilling.

Ensure the appliance is level and pack up corners to suit where necessary. Fix bolts/screws into floor. Check

and ensure unit is level.

Once the appliance is ﬁxed into position the outer 2mm steel lintel panel can be bolt / screw ﬁxed to the

cavity.

In order to provide maximum positioning ﬂexibility, the outer 2mm steel lintel panel has two side ﬁxing

brackets with two 30mm long slots in each.

Outer 2mm steel lintel panel

Side fixing brackets

Version: March 2019 9

The two side ﬁxing brackets will hold the outer 2mm steel lintel panel in position. Locate the ﬁxing brackets

(see correct speciﬁcations or general assembly drawings) and mark out and drill ﬁxing holes through the

30mm slots in the Side ﬁxing brackets. Ensure holes are drilled in the centre of the slots to allow maximum

positioning ﬂexibility. Clear out any debris from drilling.

Ensure the Side ﬁxing brackets are level. Fix bolts/screws to the

side ﬁxing brackets to each side of the cavity.

The outer 2mm steel lintel panel will ﬁt snugly over and ﬁx to the

side ﬁxing brackets.

Replace the base firebox lining.

Replace the front panel and the exposed burner by following the ‘Exposed Burner Installation Process’ in

this guide.

Version: March 2019 10

Step 4: Install flue and connect to appliance

Flue installation must meet the requirements of AS/NZS 5601.1:2013 and comply with all local council

requirements and be installed and certified by a suitably qualified person.

Refer to appropriate ‘The Fire Dept’ product specifications for specific minimum requirements. Only follow

the ‘Wall cowl assembly details’ (below) if the flue is to be terminated through a wall.

A 25mm clearance from combustible materials, 75mm clearance from wiring and plastic pipes and a

minimum of 5mm from non-combustible materials is required when installing a flue system for any appliance

supplied by ‘The Fire Dept.’.

The flue installation requires a restriction free cavity from the top of the firebox (flue spigot) to the outside

atmosphere.

Air flow must be unobstructed from the firebox to the inner flue and from the heat shield to outer casing

allowing air to circulate from the firebox to the flue casings to the atmosphere.

In-Line Fan assembly details

Step 1:

Connect the flue and outer casing to the firebox

1. Make sure the In-line fan has adequate access for future maintenance.

2. Run the flue from the appliance to the location of the In-line fan.

3. Run the outer casing from the appliance to finish 50mm shorter than the flue.

Step 2:

Connect the in-line fan to the flue and outer casing

1. Fit the casing slip over the outer casing.

2. Fit the flue over the inlet spigot to the In-line fan.

3. Fix the flue to the inlet spigot at the in-line fan.

Step 3

Complete the flue installation

1. Finish the casing with a 50mm gap to the in-line fan.

2. Complete the ﬂue installation .Refer to appropriate’ product speciﬁcation for

ﬁxing details and speciﬁc minimum requirements.

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