Ferlin One Manuel utilisateur
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
User manual
Ferlin One
Revision: 1.2
Release date: 14-6-2023
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
Contents
General information................................................................................................................................ 3
Details and identification .................................................................................................................... 3
Intended use........................................................................................................................................ 3
Safety instructions................................................................................................................................... 3
Ferlin One................................................................................................................................................ 7
Parts overview..................................................................................................................................... 7
Controller............................................................................................................................................. 8
Help function........................................................................................................................................... 8
Setting up the One .................................................................................................................................. 8
Dosing signal........................................................................................................................................ 9
External alarm signal ......................................................................................................................... 10
Start and stop........................................................................................................................................ 11
This turns the start button into a stop button. The Ferlin One can be stopped by pressing this button.
............................................................................................................................................................... 11
Recipe change........................................................................................................................................ 12
Cleaning................................................................................................................................................. 13
Alarms.................................................................................................................................................... 14
Problem solving..................................................................................................................................... 16
Login ...................................................................................................................................................... 17
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
General information
Function and content of this manual.
These operating instructions are intended for qualified personnel using the dosing unit in the
intended industrial application. This manual must be read before installing and using the Ferlin ONE
dosing unit. In addition, the safety instructions provided must be observed at all times. Keep these
operating instructions and the safety instructions in an easily accessible place for qualified personnel.
Ferlin reserves the right to update this manual at any time without prior notice. Ferlin has made
every effort to ensure that these operating instructions are accurate. Ferlin disclaims liability for any
inaccuracies or omissions.
Should you require further information not described in this user manual, please contact your Ferlin
dealer.
Details and identification
Supplier details:
The CE mark is located on the specification plate of the dosing unit.
Type: Ferlin ONE
Electrical connection:
- 100-240 V AC
- 50-60 hz
- 45 W
Pneumatic connections:
- 0.4-0.6 MPa (4-6 bar)
- Dried compressed air (dew point <3°C); Technically oil- and water-free
Operating conditions:
- The unit must be protected from weather conditions
- Operating temperature -0 to + 80°C
Intended use
The Ferlin ONE dosing unit is designed only for dosing free-flowing plastic granules. It is strictly
forbidden to use this system for powdered or liquid materials. Any use that does not comply with
these operating instructions is deemed improper and releases the manufacturer from any liability for
damage to objects and/or persons. In addition, the product warranty will be voided.
Safety instructions
Safety instructions and warnings to protect against danger to life (from users or maintenance
personnel) or to protect against material damage are emphasised in this document by the terms and
pictograms defined here. The terms used in this document and indicated on the device itself have the
following meanings:
Symbool
This symbol warns of the risk of serious injury or death. Warnings related to this symbol
must be observed to avoid personal injury and property damage
This symbol warns of the risk of injury or death from electric shock. Warnings related to
this symbol must be observed to prevent personal injury and property damage.
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
This symbol indicates a prohibition.
This symbol indicates that respiratory protection must be worn.
This symbol indicates that safety glasses should be worn.
This symbol indicates that protective safety shoes are required.
This symbol indicates that protective gloves should be worn.
Before anyone is allowed to use or install the dosing unit, the operating instructions must be read
and understood. Qualified personnel working with the dosing unit must understand the function and
operation of the dosing unit and observe the associated safety and maintenance instructions.
Please note the following instructions when using the Ferlin One:
General:
•The company, which owns the FERLIN ONE, needs to guarantee that its co-workers working
with the FERLIN ONE are aware of the safety instructions and have read and understood the
safety instructions and manual.
•With the execution of maintenance near or with the FERLIN ONE the safety instructions and
the manual should be available for the co-worker.
•Any maintenance workings on or around the FERLIN ONE should only be executed by
technical educated co-workers.
•It’s prohibited to install the FERLIN ONE in an explosive dangerous environment.
•It’s prohibited to remove or manipulate the safety instructions or machine parts.
•The workplace in which the FERLIN ONE is installed should be executed with precautions
for good ventilation and co-workers must have the possibility to use breathing protective
gear.
•In case the FELIN ONE needs to be disconnected from the power supply please make sure
that the following actions
are taken care of:
oPress the “stop” button on the controller.
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
Installation:
•Remove the dosing part and main hopper before installation.
•Connect power supply and compressed air only when installation on the right place is
completed.
•The following should be available:
o110-240V 50/60Hz (P+N+E)
oClean and dry compressed air with a constant
pressure of minimal 4 and maximum 6 bar.
•When installing the FERLIN ONE directly on the feed throat of the injection, extrusion, blow
moulding or other plastic processing machine, the owner of the FERLIN ONE should
provide a flat and save surface surrounding the FERLIN ONE for performing maintenance.
•It must be ensured that the Ferlin ONE is not subject to collision hazard. If this cannot be
guaranteed, installation on input zone is prohibited.
•The FELIN ONE should be installed with a minimum of 4 bolts class 8.8. All parts should be
aligned and securely tightened.
•After installation of the FELIN ONE the dosing part and main hopper can be put back on the
machine.
•The FERLIN ONE may only be made operational when fully assembled.
•The FELIN ONE needs to be well grounded.
Maintenance:
•All maintenance actions should be executed by well-trained co-workers.
•Electric maintenance is only allowed to be executed by qualified staff.
•While performing maintenance always disconnect the FERLIN ONE from the power supply by
removing the power plug.
•While performing maintenance always disconnect the FERLIN ONE from the compressed air
connection.
•Wear eye protection while performing maintenance on the FERLIN ONE.
•In case of replacement of any of the electronic components inside the control box the co-
worker is obligated to wear a wristband which is well grounded to prevent static electricity.
•In case of maintenance actions which can cause dust to get free, the co-worker should wear
breathing protection.
Cleaning:
•Before cleaning, always disconnect the FERLIN ONE from the power supply by removing the
power plug.
•Before cleaning, always disconnect the FERLINE ONE from the compressed air connection.
•Wear eye protection while cleaning the FERLIN ONE.
•Wear breathing protection while cleaning the FERLIN ONE.
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
Transport:
•Please disconnect FERLIN ONE from power supply and compressed air before disassembling.
•Always use hand and feet protection while moving the FERLIN ONE.
•All lifting materials and tools should be designed to carry the weight of the FERLIN ONE.
•Please make sure that weight is in balance while lifting the FERLIN ONE.
•Attention, it is not allowed to walk underneath the lifted FERLIN ONE.
•Make sure that the FERLIN ONE is prevented from falling or tilting.
•Make sure the door of the FERLIN ONE is closed and the dosing part and main hopper are
removed before transport.
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
Ferlin One
Parts overview
1- Neck piece
2- Housing
3- Door
4- Main hopper
5- Clamping levers
6- Dosing part
7- Filter pressure regulator (optional)
8- Alarm lamp (optional)
8
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Controller
The controller is displayed below:
Help function
The Ferlin One features a help function. Press the question mark in the top right corner to get
explanations about the content on the screen.
Setting up the One
The Ferlin One controller should be connected to the dosing section via 3 cables. Connect the 9, 15
and 25-pole d-sub connectors to the controller and the housing (2). Then connect the power cable to
the controller. In addition, the Ferlin One needs to be supplied with compressed air. This connection
is located on the side of the housing (2). In the following section the explanation of how to connect
the dosing signal and (optionally) connect the potential-free alarm contact is treated.
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
Dosing signal
De The controller of the Ferlin One has an M12 connector on the back that has 8 poles. The
potential-free dosing contact of the injection moulding machine must be connected to this. A screw
connector is supplied with the Ferlin One. Additionally the injection signal can also be connected to
also configure dosing during injection.
Connections:
Pin 3 - 24 v outgoing signal
Pin 4 - returning dosing signal
Pin 5 –returning injection signal
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Rudolf Dieselstraat 15A, Nijverdal, Nederland. +31 523 0613439. Mail: Info@ferlin.nl
External alarm signal
The Ferlin One controller also includes a potential-free alarm contact. This contains a NO and NC
connection. These can be connected via the 5-pin M12 connector. A screw connector is supplied with
the Ferlin One. Connecting is as follows:
Pin 1 - Com
Pin 2 - NC
Pin 3 - NO
Table des matières
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