TYPE APPLICATION SPECIFICATION
OCTIS PLUG KIT ASSEMBLY –HYBRID, SIGNAL & POWER
TABLE OF CONTENTS
Section Page no.
1. OCTIS PLUG KIT ASSEMBLY - USER INSTRUCTION……………………………………………………. 3
1.1. Hybrid - Signal & Power (Combo) connector interface (Crimped type).....................................3
1.2. Signal Metral HDXS connector interface Crimped type)..............................................................4
1.3. 2 position Power - Pwr Profile connector interface Crimped type)........................................... 5
1.4 2 position Power - Pwr Profile connector interface (Screw type)…………………………………6
1.5 3 position Power - Pwr Profile connector interface (Screw type)…………………………………7
2. OBJECTIVE...............................................................................................................................................8
3. SCOPE ......................................................................................................................................................8
4. GENERAL .................................................................................................................................................8
5. DRAWINGS AND APPLICABLE DOCUMENTS......................................................................................8
6. APPLICATION REQUIREMENTS ............................................................................................................8
7. RECOMMENDED WIRE SIZES AND INSULATIONS..............................................................................8
7.1. Wire insulation materials ...............................................................................................................8
7.2. Maximum insulation diameters and wire sizes............................................................................9
7.2.1 Signal Contact.................................................................................................................................9
7.2.2 Power Contact.................................................................................................................................9
7.2.3 Crimp on Wire (Power Contact)..................................................................................................10
8. ACCEPTABLE WIRE TERMINATION....................................................................................................11
8.1. Termination requirements, visual...............................................................................................11
8.1.1 Wire Location................................................................................................................................11
8.1.2 Wire Depth.....................................................................................................................................12
8.1.3 Strain Relief...................................................................................................................................13
8.1.4 IDC Terminal Damage ..................................................................................................................13
8.1.5 Wire Damage.................................................................................................................................13
8.2. Tool setup and destructive inspection techniques ...................................................................13
8.2.1 Wire Removal................................................................................................................................13
8.2.2 IDC Terminal Damage ..................................................................................................................13
8.2.3 Acceptable Metallic Contact........................................................................................................13
9. APPLICATION TOOLING.......................................................................................................................14
10.APPLICATION PROCEDURES..............................................................................................................15
10.1. Cable preparation for Power Profile Contact..............................................................................15
10.2. Cable preparation for Signal Contact..........................................................................................18
PDS: Rev :D STATUS:Released Printed: Sep 18, 2019
