Farymann Diesel 15W Series Manuel utilisateur
Table of contents
2008-12-09
Operator´s manual
Diesel engine
Series 15W / 18W
,
Doc-ID: Grea-8247 Read the operating instructions before starting work!
2 2008-12-09
© Greaves-Farymann Diesel GmbH
Industriestraße 19
68623 Lampertheim
Germany
Tel.: +49 (0) 62 06 / 5 07 - 0
Fax: +49 (0) 62 06 / 5 07 - 111
Internet: www.farymann.de
Release:
Created by:
Kothes!
Technische Kommunikation GmbH & Co. KG
www.kothes.de
Diesel engine Series 15W / 18W
Table of contents
2008-12-09 3
1General....................................................................................7
1.1 Information about this manual .......................................7
1.2 Explanation of the symbols............................................8
1.3 Limitation of liability........................................................9
1.4 Copyright......................................................................10
1.5 Warranty terms ............................................................10
1.6 Customer service.........................................................10
2Safety ....................................................................................11
2.1 Customer’s responsibility.............................................11
2.2 Personnel requirements...............................................13
2.2.1 Qualifications................................................13
2.3 Appropriate use ...........................................................14
2.4 Personal protective equipment....................................15
2.5 Specific dangers ..........................................................16
2.6 Safety devices..............................................................20
2.7 Behaviour in the case of danger and accidents...........20
2.8 Environmental protection.............................................21
3Technical data......................................................................22
3.1 Technical specifications...............................................22
3.2 Applications..................................................................22
3.3 Standard configuration.................................................23
3.4 Options.........................................................................23
3.5 Engine type plate.........................................................24
3.6 Engine type code.........................................................24
3.7 Engine data..................................................................25
3.8 Performance data ........................................................26
3.9 Dimensions and weight................................................27
3.10 Temperatures...............................................................27
3.11 Pressures.....................................................................28
3.12 Operating materials .....................................................28
3.13 Engine oil specification................................................29
Diesel engine Series 15W / 18W
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4 2008-12-09
4Structure and function........................................................ 30
4.1 Overview..................................................................... 30
4.2 Electrical System......................................................... 33
4.2.1 Alternator (option)........................................ 33
4.2.2 Alternator regulator (option)......................... 34
4.2.3 Operating conditions.................................... 34
4.2.4 Dangers and cause of failure....................... 35
4.2.5 Batteries....................................................... 36
4.3 Cooling system............................................................ 37
4.3.1 Open cooling water circuit with direct sea
water cooling without thermostat................. 37
4.3.2 Open cooling water circuit with direct sea
water cooling with thermostat...................... 37
4.3.3 Closed cooling water circuit with radiator
and thermostat............................................. 38
4.4 Galvanic corrosion (electrolysis) on engines for
marine generators applications................................... 38
5Transport, packing and storage ........................................ 39
5.1 Safety notes for transport............................................ 39
5.2 Transport inspection.................................................... 39
5.3 Packing ....................................................................... 40
5.4 Transport..................................................................... 40
6Installation and commissioning ........................................ 42
6.1 Safety.......................................................................... 42
6.2 Installation................................................................... 42
6.2.1 Mounting the flywheel.................................. 42
6.2.2 Attaching stub shaft (option)........................ 44
6.2.3 Attaching speed controller........................... 45
6.3 Initial commissioning................................................... 46
6.4 Filling with engine oil................................................... 47
6.4.1 Venting the fuel system for engines with
fuel feed pump (option)................................ 49
Diesel engine Series 15W / 18W
Table of contents
2008-12-09 5
7Operation..............................................................................50
7.1 Safety...........................................................................50
7.2 Preparing for start........................................................54
7.3 Manual start.................................................................55
7.4 Starting with electric starter .........................................61
7.5 Operation.....................................................................62
7.6 Switching off.................................................................64
7.6.1 Engine without electric starter......................65
7.6.2 Engine with electric starter...........................65
7.7 Decommissioning ........................................................66
8Maintenance .........................................................................68
8.1 Safety...........................................................................68
8.2 Maintenance plan ........................................................70
8.3 Cleaning the intake area..............................................73
8.4 Checking threaded connections ..................................74
8.5 Changing engine oil.....................................................75
8.5.1 Version with oil drain plug ............................75
8.5.2 Version with oil drain valve...........................76
8.5.3 Removing and installing oil strainer .............78
8.6 Changing oil filter (for D/W crankcase version)...........79
8.7 Fuel system..................................................................81
8.7.1 Replacing fuel filter.......................................81
8.7.2 Replacing fuel filter (with thread)..................82
8.7.3 Replacing fuel filter (standard) .....................84
8.8 Replacing air filter........................................................86
8.8.1 Dry type air cleaner (standard engine).........87
8.8.2 Dry type air cleaner (oval flange) .................89
8.8.3 Oil bath air cleaner (standard engine)..........90
8.9 Adjusting valve clearance............................................92
8.9.1 Engines with visible flywheel and O.T.
marking.........................................................93
8.9.2 Engines with covered flywheel (without
visible O.T. marking) ....................................97
Diesel engine Series 15W / 18W
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8.10 Cooling water diagram (standard)............................. 101
8.11 Cooling water diagram (with water-cooled exhaust
manifold) ................................................................... 102
8.12 Replacing neoprene impeller of the cooling water
pump ................................................................... 103
8.13 Removing, installing and checking thermostat ......... 107
8.14 Checking the cooling system for leaks...................... 110
8.14.1 Engines with radiator (and e.g. electric
water pump)............................................... 110
8.14.2 Engines with direct sea water cooling ....... 110
8.14.3 Checking the cooling water hoses and
hose clamps............................................... 111
8.14.4 Precautions in the case of engine
overheating................................................ 111
8.15 Checking level of the coolant (for engines with
radiator) ................................................................... 112
8.15.1 Replacing coolant (for engines with
radiator) ..................................................... 113
9Faults.................................................................................. 114
9.1 Safety........................................................................ 114
9.2 Troubleshooting chart ............................................... 117
9.2.1 Engine does not start................................. 117
9.2.2 Engine starts, however runs irregularly or
stops .......................................................... 119
9.2.3 Bad engine performance........................... 120
9.2.4 Operating behaviour not faultless.............. 121
9.3 Startup after eliminating fault.................................... 124
10 Replacement Parts List..................................................... 125
10.1 Spare parts................................................................ 125
10.2 Ordering spare parts................................................. 125
11 Service history................................................................... 129
11.1 Proof of purchase...................................................... 129
11.2 Handover and servicing history................................. 130
12 Index................................................................................... 134
Notes .......................................................................................... 136
Diesel engine Series 15W / 18W
General
2008-12-09 7
1 General
1.1 Information about this manual
This manual makes safe and efficient use of the engine possible.
The manual is an integral part of the machine and must be kept in
the immediate vicinity of the machine and accessible at any time
for the personnel. The personnel must have carefully read and
understood this manual before starting all work. The basic
prerequisite for safe working is compliance with all the safety and
handling instructions stated in this manual.
Furthermore, the local accident prevention regulations and general
safety conditions for the application of the machine are also
applicable.
Illustrations in this manual are provided for basic understanding
and can be different from the actual version of the engine for the
machine.
Diesel engine Series 15W / 18W
General
8 2008-12-09
1.2 Explanation of the symbols
Safety information Safety information in this manual is identified using symbols. The
safety information is introduced using signal words which express
the scale of the hazard.
Always comply with the safety instructions and act cautiously in
order to avoid accidents, injuries to persons and damage to
property.
DANGER!
… points out a directly dangerous situation which
results in death or severe injuries if it is not
avoided.
WARNING!
… points out a potentially dangerous situation
which can result in death or severe injuries if it is
not avoided.
CAUTION!
… points out a potentially dangerous situation
which can result in minor or slight injuries if it is not
avoided.
CAUTION!
… points out a potentially dangerous situation
which can result in damage to property if it is not
avoided.
Tips and recommendations
NOTE!
… highlights useful tips and recommendations and
information for efficient and trouble-free operation.
Diesel engine Series 15W / 18W
General
2008-12-09 9
1.3 Limitation of liability
All information and instructions for use in this manual have been
compiled taking account of the applicable standards and
regulations, the latest state of technology and our many years of
expertise and experience.
The manufacturer accepts no liability for damage due to:
Non-observance of the instructions
Improper use
Use of untrained personnel
Unauthorised modifications
Technical changes
Use of non-original spare parts
The actual scope of delivery can be different from the explanations
and illustrations stated here for special versions, the use of
additional ordered options or due to the latest technical changes.
The agreed obligations in the supply contract, the general terms
and conditions and the delivery conditions of the manufacturer and
the applicable legal regulations in force at the time of the
conclusion of the contract are applicable.
We reserve the right to make technical modifications in order to
improve usability.
Diesel engine Series 15W / 18W
General
10 2008-12-09
1.4 Copyright
This manual is protected by copyright law and exclusively to be
used for internal purposes.
Passing this manual on to third parties, duplication of any kind –
even in form of excerpts – as well as the use and/or disclosure of
the contents without the written consent of the manufacturer is not
permitted, except for internal purposes.
Violations oblige to compensation. The right for further claims
remains reserved.
1.5 Warranty terms
The warranty terms are provided in the manufacturer's terms and
conditions.
1.6 Customer service
Our customer service is pleased to provide further technical
information. Please refer to our website (www.farymann.de) or
telephone us on +49 (0)6206/507-0 for a list of our sales and
service partners.
Furthermore, our employees are always interested in new
information and experience arising from use and which can be
valuable for the improvement of our products.
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