ezee TORQ MK II Manuel utilisateur
www.eZeebike.com
TORQ MK II
USER MANUAL
Contents
Simply moving
Guarantee conditions
Legal regulations
Technical data
Parts Identication
Assembly
Checklist
Battery charging
How eZeebike works
Maintenance
Troubleshooting
Afterword
3
4
5
6
7
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12
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16
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Congratulations on the purchase of your eZee bike. You’re
one step closer in realizing a whole new way of commuting that is
fast, fun and friendly to the environment.
The hub motor is brushless and uses a technology called
Pulse Wave Modulation control, so that its not subject to wear like
a regular DC motor. Planetary reduction gears incorporated into its
hub gives it a very strong torque, working in unison with your leg
power to atten out those hills and to overcome headwinds.
Under normal cruising conditions (26 kmh, 16 mph), the
motor draws about 5 amps at 140 watts with 5 Nm torque and has
an efciency about 80%. Its electric consumption is about 1.0 kwH
for 100 km / 62 miles in ebike mode - even less energy than the food
you would consume riding by leg power alone. Making it by far the
most efcient vehicle ever made.
While the eZee pledge to quality means our components are
high value and reliable. Its your part to understand safety implica-
tions and the possible risks of cycling. So please take some time and
read this manual. It explains the bike in detail, how to take care of it,
so that you can enjoy using the bike for many years to come.
Simply Moving
Guarantee Conditions
The following guarantee conditions complement your legal rights.
How the guarantee applies
As the makers, we guarantee against possible material or construction defects.
Provided the following conditions are satised :
Proof of purchase. The guarantee starts on the date of purchase.
Only the rst owner is entitled to the guarantee.
The bike is guaranteed for 2 years, this comprises of the frame, fork, all
mechanical and electrical parts, except normal wear and tear items.
1 year for the battery up to 70% depth of discharge from its original rated
capacity. This can be vered by the eZee dealer you’ve purchased the bike from.
How the guarantee does not apply
When the bicycle is used negligently or results in damage due to trafc
accident.
Damage ascribed to normal wear and tear.
Poor maintenance, or modications that no longer complies with
regulations or original technical specications.
Damage due to external causes.
The bicycle is put up for hire.
The battery pack is used incorrectly or tempered with. This also applies
during charging.
Compensatory costs arising from damages or accidents, or
cost incurred by loss of the bicycle’s usage.
How the guarantee covers
Original defective parts that are sent to the manufacturer for assessment
will be replaced by the same or equal value part.
Labour and transportation charges are not included. This are borne by
the owner.
eZee exclusively makes the decision whether or not the guarantee
applies.
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Legal Regulations
EU regulations state that your vehicle is an Electric Powered
Assist Cycle (EPAC) when the following conditions are met.
[ EU directive 2002/24/EC Chapter 1 Article 1 1(h) ]
“Cycles with pedal assistance which are equipped with an
auxiliary electric motor having a maximum continuous rated power
of 0.25 kW, of which the output is progressively reduced and nally
cut off as the vehicle reaches a speed of 25 km/h or if the cyclist
stops pedaling.”
With EU compliant conguration, the power assist of an eZee
bike only functions while the rider is pedalling. The means of control-
ling the assistance is provided with either a dial or throttle system.
USA regulations allow a power assisted maximum speed of
20 mph. eZee bike made for the USA has a motor speed of 250 rpm
for a 20 mph top speed and a maximum rated power of 700 watts.
The power assist can function without the aid of pedalling, however
there’s nothing to stop you from doing so. Putting in some effort will
greatly increase the mileage you get from your battery.
This means you do not require a license or moped certicate,
there is no age limit and you can take cycling paths. It conforms to
regulations of normal bicycles. Legal requirements concerning
insurance of your bicycle may differ, so do nd out about the rules
and regulations in your country.
Technical Data
Weight
Motor
Battery Pack
Controller
Charger
Interface
Fuse
22 kgs
Electric brushless hub motor
250W (EU) / 350W (US) with planetary
reduction gears
Lithium Ion with battery management circuit
37V 10Ah (370 Wh capacity)
3.1 kgs
Low voltage protection 28 V
Discharge temperature limit -15°C to +55°C
PWM
LED self diagnostic system
Overload protection 20 amps
2 amps
Smart charger
Maximum charge time 6 hrs
charging temperature +5°C +35°C
Forward magnetic motion sensor with 0 -
4.5 V VPA dial or throttle
E-bike throttle with safety ON/OFF switch
Pedelec throttle with light switch
30 amps
Torq
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Parts Identifcation
21 20 19 18 17 16 15 14 13 12 11 10
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25 26 27 28 29 30 31 32 33 34 35 36 37
Torq
1 Brake cables
2 Front LED lighting
3 Mudguards
4 Disc brakes
5 Rims
6 Spokes (13g)
7 Hub motor
8 Reectors
9 Tyres 26” x 1.95”
10 Suspension front fork
11 Motor wire casing
12 Bearing race
13 Frame
14 Pedals
15 Chainwheel 48T and crank
16 Pedal sensor
17 Central support stand
18 Chain 1/2 x 3/32
19 Chain stay
20 Shimano roller brakes
21 Shimano Nexave chain tensioner
22 Shimano Nexave 8 speed gears
23 Rear LED lighting
24 Al. luggage rack
25 Controller / Ignition
26 Battery
27 Saddle ip catch
28 Saddle
29 Seat post
30 Seat post clamp (quick x)
31 Threadless headset
32 Headstem
33 Handle grip (Throttle)
34 Gear shifters
35 Brake levers
36 Battery level gauge
37 Handlebars
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Torq Assembly
If you have received your bike through mail instead of picking
it up from your local bike specialist, please read this section before
proceeding to assemble.
Unpack Carefully remove the bicycle by lifting it straight out
of the box. Becareful not to scratch yourself on the carton staples.
Remove the packing material around the bike and stand the bike on
a clean at surface. Be sure to keep any part packages that comes
along with the bike. Discard box and packaging material only.
Dispose responsibly, recycle when possible.
Check This box should contain....the eZee Torq bicycle!
An accessory box containing.
a. 3 Ignition keys
b. 1 Pair of pedals
c. 1 Battery charger
d. 1 Power cord
e. 2 Fuses (30 amps)
f. Nylon ties
g. Heat shrink tubes (assorted pre-cut sizes)
h. 1 Hex Key #5
i. 1 Hex Key #3
j. 1 eZee Torq User manual
k. Shimano Nexave Gear and Brakes Manual
1 Battery, Lithium Ion 37V 10Ah
and check the box again for any additional purchases or variations
that should be included, according to your eZeebike dealer.
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Tools required Tools are the rst step to proper assembly,
you will need a
Allen / Hex key metric set
Philips head screwdriver
Open-end at wrenches metric
measurements 6mm - 17mm
Front wheel Insert the hub motor wheel into the front fork,
ensuring that it is properly seated in the dropout slots. Tighten the
nuts alternatively on both sides till the wheel is secured.
Tightening torque 35 Nm
Seat post Insert into the seat tube of the bicycle frame
and align. Tighten clamps and ensure seat is rmly fastened.
Tigtening torque 16 Nm
Do not adjust the seat post beyond its maximum extension
mark.
Headstem Align headstem and handlebar so that it is
perpendicular to the frame before tightening as shown below.
Torq Assembly
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Torq Assembly
Pedals Pedals are marked “L” and “R”
for left and right respectively. Screw in clock-
wise for the “R” pedal and counter-clockwise
for “L”. Tighten both with a wrench rmly
but not excessively as the crank threads are
made of aluminum alloy.
Front Mudguard The supports are
attached to the sides and top of the front
fork, the mudguards are made of polycarbonate and should not
rattle when they’re securely fastened.
Brakes One of the most important safety features on
the bicycle. To minimise the risk of injury, its vital to ensure they are
corrected adjusted. Ensure that the V-brake blocks are parellel to
the rim, and that the distance between them do not exceed 2mm,
then tighten the brake mounting bolts. Fine tune with a philips head
screwdriver. Squeeze brakes to test its responsiveness.
For more information about the rear Shimano Roller brake, please
read the Shimano manual that comes along with your purchase.
Models that come with disc brake options, check that the wheels
rotate freely without touching the pads.
If you have little experience with bicycle maintenance. We
recommend you get this done with your local bike shop.
Accessories Install any optional accessories you have
purchaed with your bike. Read the manufacturer’s manual
provided.
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