EYS SP series Manuel utilisateur

USER MANUAL

“SP” SERIES

EYS SCREW PRESS SEPERATORS

SP400

SP600

SP800

SP600HD

SP800HD

JAN 2012

Congratulations on your purc ase of t e EYS Screw-Press Separator!

We are glad that you chose EYS separator or your solid-liquid separation solutions and are con ident that

you will be more than satis ied with your purchase.

This manual is intended to provide basic in ormation about the operation o the EYS Separator, and to point

out to main areas o consideration while operating and maintaining the machine. Please read this manual

care ully be ore operating the machinery, and keep it in an easily accessible place or uture re erence. I

any o your questions or concerns are not covered in this manual, please contact the respective dealer who

had installed the machinery. Your dealer’s contact in ormation is:

I you are not able to reach your dealer and in need o immediate support, then please contact EYS directly

at:

EYS Metal Sanayi ve Ticaret Ltd. Şti.

ASTIM Org. San. Bol. Hurriyet Ma . Havaalanı Bul. No:233, Tepecik/AYDIN - 09100 TURKEY

Tel: +90 (256) 231 05 98

231 11 38

231 05 76

Fax: +90 (256) 231 11 01

e-mail: [email protected]

internet: www.e-y-s.com

Apart rom providing technical and operational instructions, this manual also includes certain sa ety

warnings that must be ollowed by the user. T e safety instructions and warnings listed in t is

manual are by no means a complete list of all safety concerns associated wit operating t e

mac ine. Users must apply common sense and abide by t e general safety guidelines t at govern

operating of mac inery.

Contents o this manual re er to the latest product models currently in production at the time o

preparation o the document. EYS reserves the right to make changes in the product design at any

time.

Care ully ollowing the instructions set orth in this manual are essential or maintaining operator

sa ety as well as the longevity and e iciency o the machinery. Dealers must provide a copy o this

manual to the customer along with the purchased product.

“SP SERIES” USER MANUAL

Page 3 / 34

Please make sure that the operator in charge o operating and/or maintaining this product has ull

access to this manual and that he/she has read it entirely prior to running or servicing the machine.

Also please record your product model number and serial number rom the machine’s in o-tag to the

ollowing section. These in o will be necessary and use ul when ordering replacement parts in the

uture.

Congratulations again on your purchase o the EYS Screw Press Separator!

PRODUCT INFO

Product : Screw Press Separator

Model :  SP400  SP600  SP800  SP600HD  SP800HD

Serial Number :

Dealer :

Adress :

Tel :

Fax :

Installation Date :

Manufacturer : EYS METAL SANAYİ VE TİCARET LTD. ŞTİ.

ASTİM ORGANİZE SANAYİ BÖLGESİ, HÜRRİYET MAHALLESİ, HAVAALANI BULVARI

NO:233, TEPECİK, AYDIN, TÜRKİYE

TEL: +90 (256) 231 05 98, 231 11 38, 231 05 76, 231 05 77

FAX: +90 (256) 231 11 01

e-mail: in [email protected]

internet: www.e-y-s.com

“SP SERIES” USER MANUAL

Page 4 / 34

HAND-OVER FORM (TO BE SIGNED OFF BETWEEN THE DEALER AND THE CUSTOMER)

Product : SCREW PRESS SEPARATOR

Model :  SP400  SP600  SP800  SP600HD  SP800HD

Serial Number :

Dealer :

Adress :

Tel :

Fax :

Installation Date :

Manufacturer : EYS METAL SANAYİ VE TİCARET LTD. ŞTİ.

ASTİM ORGANİZE SANAYİ BÖLGESİ, HÜRRİYET MAHALLESİ, HAVAALANI BULVARI

NO:233, TEPECİK, AYDIN, TÜRKİYE

TEL: +90 (256) 231 05 98, 231 11 38, 231 05 76, 231 05 77

FAX: +90 (256) 231 11 01

e-mail: in [email protected]

internet: www.e-y-s.com

This form confirms that the product installation and start-up has been completed

successfully. Basic training has been provided and this manual has been handed over to

the responsible personnel below.

Responsible person on behal o

the dealer/distributor

(date and sign)

Responsible person on behal o

the customer

(date and sign; please print name)

ATENTION !

Manu acturer’s warranty is not valid unless this orm is signed and

dated upon installation!

“SP SERIES” USER MANUAL

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INTRODUCTION

Signs And Definitions

The CE sign designating

con ormance with the relavant speci ic EC

Directives as well as the General Machinery Directive, has been

marked on the product by the manu acturer.

WARNING!

This warning box is used to highlight sa ety related precautions

throughout the document. Remember that there is risk o personal

injury with every “warning” sign topic and it is o utmost importance

to understand and ollow the contained instructions care ully.

ATTENTION !

Failure to ollow instructions can result in damage to a part or the

whole o the machine, possibly putting the machine out o

commission.

NOTE !

It is especially important to understand and implement the

instructions highlighted therein or the success ul long-term

operation o the machine.

Qualified Operators should be properly trained in their assigned area o responsibility, be

knowledgable about general machinery handling precautions and related hazards/risks, capable o

oreseeing and preventing potential damages to the machine be ore they happen, and be able to apply

necessary irst-aid practices as necessary.

Operational Responsibility

Responsibility o operating the machine in accordance with its intended purposes lies with the

customer. The manu acturer is not in anyway responsible or any damages that may be caused by

inappropriate handling o the waste streams resulting orm the operation o the product. Likewise, the

manu acturer can not be held responsible or any damages resulting rom the use o un-approved

and/or non-original spare parts on the machine.

Second- and Owners ip

In the case o trans er o ownership o the product to a new customer, the original owner is responsible

or handing over this user-manual to the new owner. New owner must be in ormed and trained about

the basic operation o the product accordingly.

Operational Liability

The entire liability o operating the product properly lies with the customer. The customer is

responsible or making sure that the product is used in accordance with the guidelines set orth in this

document, plus other general machinery operating rules that may not be covered here but are

expected to be known by any machinery operator. The maximum liability o the manu acturer in any

event can not exceed the monetary value o the product itsel .

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CONTENTS:

1 SAFETY INSTRUCTIONS………………………………………………………………………………………………… 7

2 GENERAL INSTRUCTIONS……………………………………………………………………………………..……… 8

2.1 Working with slurry………………………………………………………………………………………...….…… 8

2.2 Proper operation…………………………………………………………………………………………..….…….. 8

3 OPERATION PRINCIPLE…………………………………………………………………………………….……….…. 8

4 INSTALLATION & START-UP....………………………………………………………………………..………….… 9

4.1 Delivery ………...............…..………………………………………………………………………………………. 9

4.2 Handling.......………………………………………………………………………………………………..……….... 9

4.3 Typical installation........…………………………………………………………………………………………... 10

4.4 Setup & installation…………………………………………..…………………………………………………….. 10

5 PRE-START-UP CHECKS............................................……………………………………………………… 12

6 START UP…………......................……………………………………………………………………………………… 12

6.1 Counter-pressure on discharge doors…..…………………………………………………………………. 12

6.2 Establishing the solid plug…….....……………………………………………………………………………… 12

6.3 Plug adjustment………………………………………………………………………………………………………. 13

6.4 Other points o consideration...............…………………………………………………………………… 14

7 TROUBLESHOOTING..............................................................…………...………………………….. 16

8 STOPPING THE SEPARATOR…..………………………………………………………………..………………….. 19

9 LONG TERM STORAGE OF THE SEPARATOR…......………………………………………………………… 19

10 CHECKING THE SCREEN AND THE SCREEN GUIDE-RAILS…….…………………..…………………… 19

11 CHECKING THE AUGER……….....……………………………………………………………………………………. 20

12 ACCEPTABLE WEAR AND LIMIT TOLERANCES……………………………………………...……………… 21

13 DISASSEMBLY AND ASSEMBLY…….….…………………………………………………………………………… 22

13.1 Disassembly…..………………………………………………………………………………………………………… 22

13.2 Assembly…..…………………………………………………………………………………………………………….. 23

14 GENERAL MAINTENANCE…………………………………………………………………………………………….. 24

15 STORAGE…….......………………………………..……………………………………………………………………….. 25

16 TECHNICAL SPECIFICATIONS……………....…………..………………………………………………………….. 25

16.1 Technical speci ications o the separator……...………………………………………………………… 25

16.2 Machine tags……...........…………………………………………………………………………………………… 27

16.3 Warning signs……....………………………………………………………………………………………………… 27

17 ELECTRIC CONTROL PANEL………......……………………………………………………………..…………….. 28

17.1 Wiring diagrams………………………………………………………………………………………..……………. 28

17.2 Reverse-run o auger at start-up…….......................................……………….......…………… 28

18 SPARE PARTS LIST………......………………………………………………………………………………………….. 29

19 MANUFACTURER’S WARRANTY …....…………....……………………………………………………………. 29

20 EC DECLARATION OF CONFORMITY ………...…….…………………………………………………………… 30

EXHIBITS (Spare Parts List; Wiring Diagrams)………............................................…………… 31-

“SP SERIES” USER MANUAL

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1SAFETY INSTRUCTIONS

C eck conformance wit safety instructions prior to eac start-up!

1. In addition to the speci ic instructions contained in this document, general machinery operating

rules and precautions must be ollowed!

2. Sa ety related signs are marked on the product as necessary. These signs and stickers are

important or personal sa ety, so do not remove them!

3. Do not operate the machine be ore replacing/installing all sa ety and protection related

parts/covers!

4. Make sure you understand the general unctioning principle o the machine be ore operation!

5. Put on relatively snug operational out it when operating the machine. Loose out its and long

sleeves can get caught by the moving parts during operation and servicing.

6. Slurry can emit lammable gases under certain conditions; so avoid smoking or carrying open ire

near the machine!

7. Machine should be installed at a properly ventilated area. Avoid spending long periods o time in

poorly ventilated areas around the slurry!

Maintenance

1. Never per orm any maintenance, service or cleaning be ore ully stopping the machine and the

other system components.

2. Always check and veri y that the bolts/nuts on the machine are securely tightened.

3. Always wear work gloves when handling sharp and metal objects during maintenace.

4. Always observe local regulations when disposing o lubricants/grease, etc.

5. Never work on the control panel and/or electrical connections without ully cutting o the power

irst.

6. Only manu acturer approved spare parts must be used or repairs and replacements.

2GENERAL INSTRUCTIONS

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2.1 Working wit slurry

WARNING !

Slurry can emit lammable and nauseus gase

. Always ensure that

there is proper ventilation in the operation area.

2.2 Proper Usage

EYS screw press separator is designed to separate solid and liquid phases o iber-rich waste materials.

The waste should be ree o sand, as well as other oreign objects such as metal, glass, wood, etc. that

have the potential o damaging the internal parts o the separator.

3OPERATION PRINCIPLE

Slurry can be ed into the EYS Separator either by a pump or gravimetrically through a hopper at the

inlet. The auger inside the separator moves the slurry orward rom the inlet section towards the solids

discharge outlet. During this travel o the slurry, the cylindrical screen around the auger continously

dewaters the liquid raction o the slurry and channels it out through the liquid discharge outlet.

Meanwhile the dewatered solids orm into a irm plug as they get closer to the discharge area. At the

solids discharge outlet, there are two hinged doors that apply constant pressure to the solid plug by

means o counterweights attached to the arms that regulate the angle o these doors. As the auger

urthers the solid plug orward, the plug overcomes the backpressure applied by the discharge doors

and exits the machine rom the discharge outlet.

1. Slurry inlet

2. Auger

3. Screen

4. Solid plug

5. Separated solids discharge

6. Separated liquid discharge

Operational e iciency o the separator (throughput and dryness o solids) is greatly a ected by the

slurry consistency. There ore per ormance results may vary depending on what kind o slurry is being

dewatered. Following principles should be kept in mind when optimizing per ormance.

•Separation e iciency is typically increased when a larger screen slot-size is used. This in turn

will result in more solid particles to escape into the separated liquid phase.

•Smaller screen slot-size typically results in less solids percentage in the separated liquid phase.

However throuhput will be lower with smaller screen slot-sizes.

•Moisture content o the separated solids is typically reduced with increased back-pressure at

the discharge doors.

4INSTALLATION AND START-UP

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4.1 Delivery

EYS Seperator is delivered ully assembled; in a secure crate. Net weight o each model is as ollows.

SP400

SP600

SP800

SP600HD

SP800HD

Net Weig t [kg]

450

700

850

950

110

4.2 Handling

The machine must be handled and li ted with a sa e and proper method as required by the speci ic

circumstances o the installation location. A suitable crane and/or orkli t must be utilized. Please

re er to the above igure or proper li ting arrangements by orkli t or crane.

WARNING !

A properly chosen orkli t can be used or trans erring and/or li ting o the

separator to short distances or heights. Use the speci ically designed orkli t

openings on the legs o the separator. Make sure that the orks o the orkli t

are ully through these openings on both legs. A crane should be employed

when li ting the separator to higher locations (such as while installing on an

elevated plat orm). When li ting with a crane, use two slings o 3m length and

1ton li ting capacity each, together with proper shackles. Apply the slings as

shown in the above igure. Never li t with chain or steel cable. These li ting

procedures must be ollowed not only or initial installation but or subsequent

li tings also, whenever necessary.

4.3 Typical Installation

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1. Separator

2. Inlet pipe ( rom

pump)

3. Over low pipe

4. Air-vent pipe

5. Solids cover

(optional)

6. Liquid e luent

drainage pipe

7. Pump

8. Pump inst. ixture

9. Agitator & inst. pole

10. Slurry pit

11. Liquid e luent pit

12. Separator plat orm

13. Electric control

panel

4.4 Set-up and Installation

ATTENTION !

Separato

should be installed at a reasonable height to allow separated solids

to accumulate easily underneath. Otherwise the separator may become buried

under accumulated solids.

The separated liquid raction will be drained to a separate lagoon (other than

the slurry pit where the separator is being ed rom) gravimetrically. There ore

this lagoon should be planned close to the separation system in order to allow

or easy drainage o the liquid.

Follow the below steps or setting up the separator:

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