Expresso lift2move Manuel utilisateur
Lifting aid
May 2014
Operating manual
May 2014
2
lift2move Lifting aid
EXPRESSO Deutschland GmbH Phone: + 49 (0) 561 95 91 0
Antonius-Raab-Straße 19 Fax: + 49 (0) 561 95 91 2138
www.expresso-group.com
lift2move Lifting aid
May 2014 3
1 Preface 5
2 General 6
2.1 Using the operating manual 6
2.2 Copyright 6
2.3 Limitation of liability 7
2.4 Warranty 9
2.5 Explanation of safety and warning symbols 10
2.6 Terminology 11
2.7 Test specifications 12
2.8 Customer support & service 13
3 Safety instructions 14
3.1 General remarks on safety 14
3.2 Intended use 19
3.3 Non-intended (incorrect) use 20
3.4 Special hazards 21
4 Transport, packaging, and storage 22
4.1 Safety notes for unloading & transport after delivery 22
4.2 Checking the delivery 22
4.3 Dealing with packaging material 23
4.4 Notes on storage and transport 23
5 Description 24
6 Assembly / Disassembly 25
7 Operation 27
7.1 General notes on operation 27
7.2 Commissioning the lifting aid 28
7.3 Operating the lifting aid 29
7.4 Moving and transporting 35
7.5 After finishing work with the lifter 37
8 Power supply 38
8.1 Battery charger 38
8.2 Batteries / Battery pack 38
Table of contents
May 2014
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lift2move Lifting aid
Table of contents
9 Servicing & maintenance 41
9.1 Safety 41
9.2 Daily measures 42
9.3 Annual measures 43
9.4 Measures after completing maintenance 45
9.5 Screw tightening torques 45
9.6 Safety check 46
10 Functional faults 47
10.1 General notes on functional faults 47
10.2 Trouble shooting 48
10.3 Putting the lifter back into operation 49
11 Technical data 50
11.1 General specifications 50
11.2 Data sheet for lift2move 85 51
11.3 Data sheet for lift2move 125 52
11.4 Data sheet for lift2move 175 53
11.5 Data sheet for lift2move 225 54
11.6 Wheelbase versions 55
11.7 Max. payload 56
11.8 Efficiency/service life curve for the batteries 58
11.9 Circuit diagram for lift2move 85 (7,2 Ah) 59
11.10 Circuit diagram for lift2move 125 (12 Ah) 60
11.11 Circuit diagram for lift2move 175 (17 Ah) 61
11.12 Circuit diagram for lift2move 225 (34 Ah) 62
12 Blank form for recording the annual safety inspection 63
13 Pre-delivery test report 65
14 Declaration of conformity 66
Optional: Supplementary instructions for load handling
devices and attachments
lift2move Lifting aid
May 2014 5
1 Preface
Depending on shipping possibilities, EXPRESSO‘s lift2move lifting
aids are delivered completely assembled or as packaged compo-
nent parts. Customized versions are always delivered fully assem-
bled.
Before final assembly, the delivered goods must be checked for
completeness against the shipping documents.
EXPRESSO‘s lift2move lifting aids have a modular construction.
Design, function, and operational safety comply with the current
state-of-the-art.
This operating manual and possible supplementary documents give
instructions on how to use the product safely and correctly, and
provide information for the correct maintenance of our products.
Every person involved with the transport, assembly, commissioning,
operation, maintenance, and repair of our lift2move lifting aids and
handling attachments must have read and understood:
●the operating manual
●the brief instructions for the load handling attachment
●the safety regulations
●the relevant safety instructions.
To prevent operating errors and to ensure trouble-free operation of
our products, all personnel involved must have been instructed by
an Expert about the correct and safe use of the equipment. For defi
nitions, see Section 2.6 Terminology.
Moreover, this manual must always be accessible for the operator,
the expert, and the user.
Do you have any questions? Simply contact us directly:
EXPRESSO Deutschland GmbH Tel.: + 49 (0) 561 95 91 0
Antonius-Raab-Straße 19 Fax: + 49 (0) 561 95 91 2138
www.expresso-group.com
Preface
May 2014
6
lift2move Lifting aid
2 General
2.1 Using the operating manual
This manual is intended to instruct the operator/user on how to
handle the product safely and correctly, as well as simplifying
maintenance work.
All relevant notes on the safe operation of the lift2movein combination
with a load handling attachment (accessory) are given in Chapter 3
Safety information and in Chapter 15 Instructions for load handling
attachment.
All safety notes must be read carefully before commissioning.
All relevant Regulations for Accident Prevention as well as general
safety instructions must be observed and followed when using the
pallet lifter.
Important notes, such as those involving the safety of operating
personnel, third parties, or the equipment, are indicated by means of
corresponding symbols.
Observe these notes to prevent bodily injury and material damage.
Observe and follow the safety regulations.
2.2 Copyright
This operating manual is intended for use by authorized persons in
your company. Transfer to third parties is prohibited.
All documents are copyrighted.
Copying and distribution of the contents in any form whatsoever, in
whole or in part, as well as any other use, only with the express
consent of EXPRESSO.
Violations are punishable and might lead to prosecution for damage.
General
lift2move Lifting aid
May 2014 7
2.3 Limitation of liability
EXPRESSO gives a warranty for material and defects of the equipment
due to manufacturing faults for the period specified in the sales contract.
Warranty claims will only be considered, if the equipment has been
maintained and serviced according to this manual. The warranty does
not cover regular maintenance, readjustment work or adaptation
operations that are carried out according to this manual.
At the time of printing, and to the best of our knowledge, all technical
information, data, and instructions for operation and maintenance of the
lift2move was up to date, and takes all of our previous technical and
other experience into account.
This warranty does not cover faults or damage due to incorrect storage
and/or transport after the day of delivery to the place of destination, or
resulting from improper use and/or assembly by the customer or third
parties, through incorrect maintenance or operation of the product, the
use or installation of parts and/or components that have not been
approved by EXPRESSO for the respective purpose, negligence,
normal wear and tear, excessive loading, interference by third parties,
accidents or force majeur. On no account will EXPRESSO be liable for
indirect or consequential damages.
We reserve the right for technical changes in the interest of constant
product improvement. Therefore, for products already delivered, no
claims can be derived from the specifications, pictures, and descriptions
in this operating manual.
Representations in the text and in pictures (partially not to scale) do not
necessarily correspond to the scope of delivery or possible orders for
spare parts.
EXPRESSO is liable for faults and omissions within the scope of the
warranties given in the sales contract.
All claims for damages, based on whatever legal grounds, are excluded.
EXPRESSO gives a guarantee for the correct function and material
properties of the lifting aid.
In general, the warranty period is 12 months. Any other arrangements
will be specified in the order confirmation, provided that nothing else
has been agreed in writing.
General
May 2014
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lift2move Lifting aid
Immediately after a fault has been detected, claims based on our
warranty must be notified to EXPRESSO together with the Purchase
Order No.
The warranty does not cover components that are subjected to
wear.
Claims based on our warranty will not be accepted if:
the operating instructions have not been observed.
the instructions for the load handling attachment have not been
observed.
●the equipment has not been used correctly.
●the equipment has not been used for the intended purpose.
●the equipment has not been repaired correctly.
●no genuine spare parts from EXPRESSO have been used.
●impermissible devices (e.g. load handling attachments not authorized
by EXPRESSO) have been used with the equipment.
●the owner/operator has carried out unauthorized modifications to
the equipment.
General
lift2move Lifting aid
May 2014 9
2.4 Warranty
EXPRESSO assures that the delivered products are new and of
good quality, and that they meet the expected demands.
EXPRESSO gives a functional guarantee on all parts – including
those that do not need maintenance – provided that internal guide-
lines as well as maintenance instructions from EXPRESSO or sub-
suppliers are observed, the intended use is assured, and obvious
vandalism and misuse are excluded.
EXPRESSO is liable for any damage or defect to the product due to
faulty manufacture, bad workmanship, or the use of unsuitable materials.
For any such damage or defect that occurs during the warranty period,
EXPRESSO will replace or repair free of charge any parts and/or
essential structural components that are proved to be defective in ac-
cordance with the definitions of this warranty.
This warranty does not cover faults or damage due to incorrect
storage and/or transport after the day of delivery to the place of
destination, or resulting from improper use and/or assembly by the
customer or third parties, through incorrect maintenance or incorrect
operation of the product, the use or installation of parts and/or
components that have not been approved by EXPRESSO for the
respective purpose, negligence, normal wear and tear (e.g. wheels),
excessive loading, interference by third parties, accidents or force
majeur.
On no account does the warranty cover indirect or consequential
damages.
Any application of force or misuse of the product during the warranty
period will invalidate all warranty obligations on the part of EXPRESSO.
In case of force application and/or misuse, the burden of proof lies with
EXPRESSO. Nonetheless, the user/owner is obliged to cooperate in the
latter case.
In all cases, the user/owner is obliged to return all parts and/or
components to EXPRESSO for which a warranty claim is made, to
enable EXPRESSO to evaluate the cause of the damage or fault.
General
May 2014
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lift2move Lifting aid
2.5 Explanation of safety and warning symbols
Warning notes are indicated by corresponding symbols in this
manual. The notes are also highlighted by means of signal words
that indicate the degree of danger involved.
To prevent accidents, injuries, and material damage, always act
with caution, and observe the safety and warning notes at all times.
General symbols
and signal words DANGER! ...Indicates an immediate dangerous situation
that can result in severe or fatal injuries if the
warning is not observed.
WARNING! ...Indicates a potentially dangerous situation that can
result in severe or fatal injuries if the warning is not
observed.
CAUTION! ...Indicates a potentially dangerous situation that can
result in slight or minor injuries if the warning is not
observed.
CAUTION! ...Indicates a potentially dangerous situation that
can result in material damage if the warning is not
observed.
Tips and
recommendations NOTE!
i
i
...provides tips and recommendations as well as
information for ensuring efficient and trouble-free
operation.
General
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