Exmark Quest Bagger Manuel utilisateur

MFG. CO. INC.

on the purchase of your new Exmark equipment. This product has been carefully designed and

manufactured to give you a maximum amount of dependability and years of trouble-free operation. If additional information

is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.

If you need to order replacement parts from your dealer, always give the model number and serial number of your

equipment as well as the part number, description and quantity of the part needed.

The Serial No. plate is located the the assembly.inside hood of bagger For ease of ordering and reference, we suggest

record the information requested in the following identification table.that you

Place Model No. and Serial No. Label Here

(Included in Literature Pack)

or Fill in Below

Model No.

Serial No.

Date Purchased

Part No. 109-6383 Rev B

For Serial Nos.

670,000 & Higher

Introduction

Read this information carefully to learn how to

operate and maintain your product properly

and to avoid injury and product damage. You

are responsible for operating the product

properly and safely.

You may contact Exmark directly at

www.Exmark.com for product and accessory

information or help finding a dealer.

Whenever you need service, genuine Exmark

parts, or additional information, contact an

Authorized Service Dealer or Exmark

Customer Service and have the model and

serial numbers of your product ready.

Figure 1 identifies the location of the model

and serial numbers on the product. Write the

numbers on the front cover.

Figure 1

1. Model and serial number plate

This manual identifies potential hazards and

has safety messages identified by the safety

alert symbol (Figure 2), which signals a

hazard that may cause serious injury or death

if you do not follow the recommended

precautions.

Figure 2

1. Safety alert symbol.

This manual uses two other words to highlight

information. Important calls attention to

special mechanical information and Note

emphasizes general information worthy of

special attention.

Specifications

Model Number:

109-5200

Dimensions

Overall Width with Bagger:

48” Deck: 58.0” (147 cm)

52” Deck: 62.0” (157 cm)

Overall Length with Bagger:

48” & 52”Deck: 95” (241 cm)

Overall Height with Bagger:

48” & 52” Deck: 42.2” (107 cm)

Overall Weight with Bagger:

48” Deck: 734 lbs (333 kg)

52” Deck: 749 lbs (340 kg)

Contents

Introduction...................................................2

Specifications................................................3

Safety............................................................4

Training...................................................4

Preparation..............................................4

Operation ................................................4

Think Safety First ....................................4

Slopes.....................................................5

Slope Chart.............................................6

Safety and Instructional Decals...............7

Setup ............................................................8

Installing the Weight................................8

Installing the Hitch Bracket......................8

Installing the Hood and Bags...................9

Installing the Boot Mount Bracket

and Tubes .......................................10

Installing the Discharge Baffle

(52” Deck Only) ...............................11

Installing the Bagger Blades..................11

Operation....................................................12

Emptying the Grass Bags......................12

Clearing Obstructions

from the Bagger...............................12

Removing the Bagger............................13

Replacing the Discharge Deflector........14

Operating Tips.......................................14

Maintenance ..............................................16

Recommended Maintenance

Schedule(s).....................................16

Inspecting the Bagger Attachment.........17

Inspecting the Mower Blades.................17

Caring for the Grass Bags.....................17

Cleaning the Bagger Attachment...........17

Storage ......................................................17

Storing the Bagger Attachment..............17

Tips and Troubleshooting............................18

Changing Blades...................................18

Safety

Please carefully read all of the safety

instructions and decals in the safety section.

Knowing this information could help you,

your family, pets or bystanders avoid injury.

Training

•Regard the Exmark Bagger as a piece

of power equipment and teach this

regard to all who operate this unit.

•Before operating your Bagger, carefully

read and understand this manual and

the operator’s manual for your mower in

their entirety. Familiarize yourself with

the controls and the proper use of the

equipment. If the operator(s) or

mechanic(s) can not read English, it is

the owner’s responsibility to explain this

material to them.

•Do not allow operation of this machine

by untrained personnel. Never allow

children, teenagers, or people unfamiliar

with these instructions to use the

mower. Local regulations may restrict

the age of the operator.

•Avoid mowing while people, especially

children, or pets, are nearby. Keep in

mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their

property.

Preparation

•Evaluate the terrain to determine what

accessories and attachments are

needed to properly and safely perform

the job. Only use accessories and

attachments approved by Exmark.

•The use of personal protective

equipment, such as (but not limited to)

protection for the eyes, ears, feet, and

head is recommended.

•While mowing, always wear substantial

footwear and long trousers. Do not

operate equipment when barefoot or

when wearing open sandals.

•Thoroughly inspect the area where the

equipment is to be used and remove all

stones, sticks, wires, bones, and other

foreign objects which may damage the

equipment or cause personal injury to the

operator or bystanders.

Operation

Although hazard control and accident

prevention are partially dependent upon the

design and configuration of the equipment,

these factors are also dependent upon the

awareness, concern, prudence, and proper

training of the personnel involved in the

operation, transport, maintenance, and

storage of the equipment. It is essential that

all Operator Safety Mechanisms be

connected and in operating condition prior to

use for mowing. Refer to the Operator’s

Manual for the mower for additional hazard

control and accident prevention information.

Think Safety First

To avoid personal injury, follow these

procedures:

•Become familiar with all operating

and safety instruction in the

Operator’s manual for the mower

before using this attachment.

•Never remove the discharge tube,

bags, bagger top or discharge

deflector while the engine is

running.

•Always shut the engine off, engage

parking brake, wait for all moving

parts to stop and remove key

before clearing an obstruction from

the bagging system.

•Never do maintenance or repairs

while the engine is running.

•Never operate the lawn mower

unless you install a mulch plate,

discharge deflector, or entire grass

collection system.

Slopes

•Use EXTREME caution when mowing

and/or turning on slopes as loss of

traction and/or tip-over could occur. The

operator is responsible for safe

operation on slopes.

Mowing on wet grass or steep slopes

can cause sliding and loss of control.

Wheels dropping over edges can

cause rollovers, which may result in

serious injury, death or drowning.

To avoid loss of control and possibility

of rollover:

•Do not mow near drop-offs or near

water.

•Do not mow slopes greater than

15 degrees.

•Reduce speed and use extreme

caution on slopes.

•Avoid sudden turns or rapid speed

changes.

Figure 3

1. Safe Zone-use the Quest here.

2. Use walk behind mower and/or hand trimmer near

drop-offs and water.

3. Water

Refer to the Slope Chart on page 6 to

determine the approximate slope angle to

be mowed.

•Progressively greater care is needed as

the slope increases.

•Always avoid sudden starting or stopping

on a slope. If tires lose traction,

disengage the blades and proceed slowly

off the slope.

•Avoid sudden starts when mowing uphill.

Mower may tip backwards.

•Be aware that loss of traction may occur

going downhill. Weight transfer to the

front wheels may cause drive wheels to

slip and cause loss of braking and

steering.

•Watch for ditches, holes, rocks, dips, and

rises that change the operating angle, as

rough terrain could overturn the machine.

•Remove or mark obstacles such as

rocks, tree limbs, etc. from the mowing

area. Tall grass can hide obstacles.

•The operating characteristics of the

machine will change with the Bagger

installed. The stability and traction of the

machine will change as the Bagger fills

with grass clippings. Use progressively

greater care on slopes as the Bagger fills.

•Always install and remove the Bagger,

including counterweights, as instructed.

Failure to do so will cause a reduction in

stability or traction. Do not operate the

mower with only a portion of the Bagger

installed.

Slope Chart

Safety and Instructional Decals

Safety decals and instructions are easily visible to the

operator and are located near any area of potential

danger. Replace any decal that is damaged or lost.

1. Crushing hazard of hand—do not remove the whole bagger from the

machine; open the bagger top and then remove the bag(s) from the

bagger. Do not remove the bagger top when it is closed; open the bagger

top and then remove it.

PART NO. 109-6809

LOCATION: Inside Hood on Bracket

Setup

Installing the Weight

Parts needed for this step:

Description

Qty.

Nut, Nyloc 3/8-16 Flg ........................... 2

Weight ................................................. 1

Screw, Button Head 3/8-16 x 1............. 2

Asm, Weight Support........................... 1

Rod, Weight, Lock................................ 1

Procedure:

The front weight installed without the

bagger may cause loss of traction and

steering control or an unstable

condition which could result in injury

or death.

Install the front weight only when the

bagger is installed.

Note: The removable weight is heavy.

Use care when lifting it. Make sure that

you can hold it securely before lifting it.

Use caution when positioning your hands

so that you do not set it down on your

hands or fingers.

1. Attach the weight support assembly

(item 5) to the front panel foot rest with

two 3/8-16 x 1 button head screws

(item 4) and two nyloc nuts (item 2) as

shown in Figure 4.

Figure 4

1. Front panel foot rest 2. Nut

3. Weight 4. Screw

5. Weight support assembly 6. Weight lock rod

7. Oval hole

Note: If your mower does not have mounting

holes on the foot rest, position the back of the

weight support assembly on the cross bar

under the foot rest. Center the weight support

assembly and mark the two mounting holes

on the lip of the foot rest. Drill holes using a

13/32” drill bit. Install weight support

assembly as stated in step 1.

2. Insert the weight (item 3) onto the weight

support assembly (item 5).

3. The lock rod (item 6) has a key on one end.

Slide the lock rod through the weight support

assembly, notch in the weight and the oval

hole in the frame bracket.

4. Rotate the lock rod to secure it into place.

Note: The weight support assembly can stay

mounted to the unit when the bagger and

weight are removed.

Installing the Hitch Bracket

Parts needed for this step:

Description

Qty.

Bolt, Carriage 3/8-16 x 5...................

Plate, Stiffener..................................

Nut, Nyloc 3/8-16 Flg........................

Tube, Bagger....................................

Bolt, Carriage 3/8-16 x 3...................

Plate, Stiffener..................................

Hitch, Bagger....................................

Procedure:

1. Remove the two 3/8-16 carriage bolts at the

rear of each frame rail. Retain for reuse if the

bagger is removed.

2. Install the two 3/8-16 x 5 carriage bolts

(item 1) through the holes on the frame as

shown in Figure 5. Place two stiffeners

(item 2) on the top and bottom of the

bagger tube (item 4) and install on

carriage bolts. Fasten with two nyloc nuts

(item 3); leave loose to aid installation.

Repeat procedure for other side.

Figure 5

1. Bolts 2. Stiffener

3. Nuts 4. Bagger tube

5. Screws 6. Stiffener

7. Bagger hitch

3. Align the holes in the bagger tube

(item 4) with the bagger hitch (item 7).

Fasten with hardware and stiffener as

shown in Figure 5; leave loose to aid in

installation.

4. Tighten all hardware.

Installing the Hood and Bags

Parts needed for this step:

Description

Qty.

Screw, PPH 1/4-20 x 3/4 ..................

Asm, Bagger Mount..........................

Nut, Nyloc 1/4-20 Flg........................

Asm, Hood Bagger...........................

Bags.................................................

Procedure:

Operating the mower with the bagger

installed and the front weight removed

may cause loss of traction and

steering control or an unstable

condition which could result in injury

or death.

Install the bagger only when the front

weight is installed.

1. Install the bagger mount assembly (item 2)

onto to the hood assembly (item 3) using two

1/4-20 x 3/4 screws (item 1) and nyloc nuts

(item 4) as shown in Figure 6.

Figure 6

1. Screws 2. Bagger mount assembly

3. Hood assembly 4. Nuts

5. Bagger hitch

2. Install the mount assembly onto the hitch.

If you remove the spring-loaded hood

when it is closed (in the down

position), the hood may suddenly fly

open and you or someone else may be

bruised, pinched, or injured in another

way.

Always open (raise) the hood before

you remove or install it on the quick-

attach bracket.

3. Install the bags by sliding the bag frame

hooks onto the retaining brackets.

Figure 7

1. Retaining bracket 2. Bag frame hook

4. Lower the hood onto the bags. Then push

down on both bagger retainer latches until

they lock on the bag frame as shown in

Figure 8.

Figure 8

1. Hood 2. Bagger retainer latches

Installing the Boot Mount Bracket

and Tubes

Parts needed for this step:

Description

Qty.

Nut, Nyloc 5/16-18 Flg...................... 1

Bkt, Boot Mount................................ 1

Asm, Lower Tube.............................. 1

Bolt, Carriage 5/16-18 x 3/4.............. 1

Asm, Upper Tube.............................. 1

1. Remove the discharge deflector from the

deck. Retain all components for reuse if the

bagger is removed.

2. Install the boot mount bracket (item 2) onto

the deck frame using the 5/16-18 x 3/4

carriage bolt (item 3) and nyloc nut (item 1) as

shown in Figure 9. Bracket may stay on when

converting to side discharge mode.

Figure 9

1. Nut 2. Boot mount bracket

3. Screw 4. Mount bracket

5. Lower tube 6. Rubber latch

7. Upper tube

3. Insert the tab on the lower tube assembly into

the boot mount bracket as shown in Figure 9.

4. Use the latch on the lower tube assembly to

lock the bracket to the deck. Adjust the

tension on the latch to hold the bracket up to

the deck, yet allow for release by hand.

5. Slip the upper tube into seal of the hood

opening – push in and then pull out so that

the seal is extended outward.

6. Slide the upper tube onto the lower tube and

fasten the rubber latches (Figure 9).

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