Exmark Phazer Manuel

109-3910 Rev. B

Page 1 of 4

Loose Parts

Note: Use the chart below to verify that all parts have been shipped.

109-3354 Dealer Literature Pack

Part # Description Qty Use

103-1309 Warranty Registration Form 1 Fill out and return to Exmark

103-2106

1-603511 Key, Exmark Ignition

Key, Standard Ignition 1

1 Unit ignition

3274-94

1-373034

104-8301

Screw, Button Head 3/8-16 x 1

Washer

Nut, Nyloc 3/8-16 Flg

2 Installing Roller Bracket Assembly

109-3131 Literature Pack

Part # Description Qty Use

106-7022 Tube, Oil Drain 1 Draining engine oil

109-4354

109-4355 Manual, Operator’s

Manual, Parts 1

1 Read and view before operating machine

106-8294 Manual, Engine Operator’s 1 For Units with Kawasaki Liquid Cooled Engines

Checking Tire Pressure

1. Check the tire pressure in the drive tires. Proper

inflation for drive tires is 13 psi (90 kPa).

2. Adjust if necessary.

Fasten Seat

1. Remove the nut, washer and bolt from the lanyard.

2. Tilt seat downward and align lanyard to the hole in

the side of the seat (See Figure 1).

3. Install washer, bolt and nut.

FIGURE 1

4. Rotate seat retention bracket as shown in Figure 2

and tighten screw.

FIGURE 2

PHAZER™

SETUP INSTRUCTIONS

For Serial Nos. 600

000 and Hi

109-3910 Rev. B

Page 2 of 4

Servicing the Battery

The machine is shipped with a filled lead acid

battery.

DANGER

POTENTIAL HAZARD

♦Charging the battery may produce explosive

gasses

WHAT CAN HAPPEN

♦Battery gasses can explode causing serious

injury.

HOW TO AVOID THE HAZARD

♦Keep sparks, flames, or cigarettes away from

battery.

♦Ventilate when charging or using battery in an

enclosed space.

♦Make sure venting path of battery is always

open once battery is filled with acid.

1. Tilt seat up to gain access to the battery.

2. Check the voltage of the battery with a digital

voltmeter. Locate the voltage reading of the

battery in the table below and charge the battery

for the recommended time interval to bring the

charge up to a full charge of 12.6 volts or greater.

IMPORTANT: Make sure the negative battery

cables are disconnected and the battery charger

used for charging the battery has an output of 16

volts and 7 amps or less to avoid damaging the

battery (see chart below for recommended charger

settings).

Voltage

Reading Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6 or greater 100% 16 volts /

7 amps No Charging

Required

12.4 – 12.6 75 – 100% 16 volts /

7 amps 30 Minutes

12.2 – 12.4 50 – 75% 16 volts /

7 amps 1 Hour

12.0 – 12.2 25 – 50% 14.4 volts /

4 amps 2 Hours

11.7 – 12.0 0 – 25% 14.4 volts /

4 amps 3 Hours

11.7 or less 0% 14.4 volts /

2 amps 6 Hours

or More

CAUTION

POTENTIAL HAZARD

♦If the ignition is in the “ON” position there is

potential for sparks and engagement of

components.

WHAT CAN HAPPEN

♦Sparks could cause an explosion or moving

parts could accidentally engage causing

personal injury.

HOW TO AVOID THE HAZARD

♦Be sure ignition switch is in the “OFF” position

before charging the battery.

3. Connect the negative battery cables.

NOTE: If the positive cable is also disconnected,

connect the positive (red) cable to the positive

battery terminal first, then the negative (black)

cable and green/white wire to the negative

battery terminal. Slip insulator boot over the

positive terminal.

NOTE: If time does not permit charging the

battery, or if charging equipment is not available,

connect the negative battery cables and run the

vehicle continuously for 20 to 30 minutes to

sufficiently charge the battery.

Installing the Motion Control

Levers

1. Remove the bottom 3/8” x 1” bolt and spring

disc washer from the motion control lever.

Loosen the upper 3/8” x 1” bolt and spring disc

washer that are screwed into the control arm

shafts (See Figure 3).

2. Position the lever so the bottom hole aligns with

hole in the control arm shaft. Install spring disc

washer and bolt.

3. Repeat on opposite side of unit.

NOTE: There are two lever height options

available. Place the levers in the top two holes

to increase height of the levers, or in the bottom

two holes to decrease the height of the levers.

WARNING: Battery posts, terminals, and related

accessories contain lead compounds, chemicals

known to the State of California to cause cancer and

reproductive harm. Wash hands after handling.

109-3910 Rev. B

Page 3 of 4

FIGURE 3

4. Align the levers front/rear position. With the

levers in the neutral position, loosen the

hardware and adjust the levers sliding and/or

tilting the lever(s) forward or backward until

properly aligned and tighten hardware (Figure. 4).

FIGURE 4

5. If the ends of the levers hit against each other,

while in the drive position (levers rotated in as far

as possible), make adjustments by moving the

levers outwards to the neutral lock position and

carefully bending them outward. Move them

back to the drive position and check for

clearance. Repeat if necessary.

6. If the machine turns right or left when handles are

pushed forward together, adjust the stop on the

side opposite the direction of turn (see Figure 5).

Move the stop back until the unit drives straight.

Readjust handles if necessary.

FIGURE 5

Installing and Positioning the

Discharge Chute (44” Unit)

1. Remove hardware from deck and install chute

as shown in Figure 6.

2. Lower the discharge chute into position. Tighten

nyloc nuts until chute is snug but can pivot

freely.

FIGURE 6

Servicing the Engine

Refer to Engine Owner’s Manual.

Servicing the Hydraulic Oil

The machine is shipped with hydraulic oil. Verify level

on Expansion Tank. (See Figure 7)

1. Start engine and drive the machine forward and

backward for a few minutes to allow any extra

air to purge out of the hydraulic system.

2. Stop engine and wait for all moving parts to

stop. Remove key and engage parking brake.

2. Check expansion tank and if necessary add

MOBIL 1 15W-50 synthetic motor oil to the FULL

COLD line.

3. Replace expansion tank cap and tighten until

snug. Do not overtighten.

109-3910 Rev. B

Page 4 of 4

FIGURE 7

Installing the Roller Bracket

Assembly

1. For non-commercial users locate roller bracket

assembly (attached to crate) and install as shown

in Figure 8.

FIGURE 8

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