Excel Technology SYNRAD FH Series Manuel utilisateur

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operators

manual

6500 Harbour Heights Parkway

Mukilteo, WA 98275

1-800-SYNRAD1

Tel: (425) 349-3500

Fax: (425) 485-4882

E-mail: [email protected]

Web site: http://www.synrad.com

An Excel Technology Company

FH Series Marking Head

Operator’s Manual

for

Index and Tracker models

Version 2.0

Released June 2000

Part number 900-17922-01

6500 Harbour Heights Parkway

Mukilteo, WA 98275

1-800-SYNRAD1

Tel: (425) 349-3500

Fax: (425) 485-4882

E-mail: [email protected]

Web site: http://www.synrad.com

An Excel Technology Company

table of contents

iii

Synrad FH Series Marking HeadFH Series Marking Head

FH Series Marking HeadFH Series Marking Head

FH Series Marking Head operator’s manual

Getting Started 1

Laser Safety

Operation 2

Tracker 3

Hazard information................................................................................... 1

Terms ........................................................................................................................ 1

General hazards ........................................................................................................ 1

Label locations .......................................................................................... 3

Agency compliance .................................................................................. 4

Federal Communications Commission requirements ............................................. 4

Center for Devices and Radiological Health requirements .................................... 4

European Union requirements ................................................................................ 5

Declaration of Conformity ....................................................................... 7

Inventory .................................................................................................. 1-2

FH Series Marking Head ......................................................................................... 1-3

Mounting Rail .......................................................................................................... 1-4

Laser ......................................................................................................................... 1-4

Introduction.............................................................................................. 1-5

Marking system components ................................................................................... 1-5

Mounting .................................................................................................. 1-6

Mounting Rail .......................................................................................................... 1-6

L-bracket .................................................................................................................. 1-6

FH Head ................................................................................................................... 1-6

Laser ......................................................................................................................... 1-7

Connecting ............................................................................................... 1-8

DC Power cable ....................................................................................................... 1-8

Fiber Link Controller Card ..................................................................................... 1-9

Laser Control cable .................................................................................................. 1-11

WinMark Pro software ............................................................................. 1-12

System requirements ................................................................................................ 1-12

Installation ............................................................................................................... 1-12

Controls and indicators ............................................................................ 2-2

Control panel ........................................................................................................... 2-2

Initial start-up ........................................................................................... 2-3

Stand-alone operation ............................................................................................. 2-3

Computer-controlled operation .............................................................................. 2-5

Introduction.............................................................................................. 3-2

Tracker system components ..................................................................................... 3-2

Determining line speed ............................................................................ 3-3

WinMark Pro software ............................................................................. 3-5

Tracking tab ............................................................................................................. 3-5

Additional hardware................................................................................. 3-7

Rotary position encoder .......................................................................................... 3-7

Part sensor ................................................................................................................ 3-11

DC power supply ...................................................................................................... 3-14

Marking .................................................................................................... 3-15

Text .......................................................................................................................... 3-15

table of contents

iv Synrad FH Series Marking HeadFH Series Marking Head

FH Series Marking HeadFH Series Marking Head

FH Series Marking Head operator’s manual

Tracker (cont.)

Maintenance/Troubleshooting 5

Index

Appendix A

Technical Reference 4

Appendix B

Graphics ................................................................................................................... 3-17

Repositioning marks ................................................................................................ 3-17

Positioning for best quality ...................................................................................... 3-18

FH Head technical overview .................................................................... 4-2

Control circuitry ...................................................................................................... 4-2

Marking head ........................................................................................................... 4-2

Lens specifications ................................................................................................... 4-2

Custom test mark feature.......................................................................... 4-3

Overview .................................................................................................................. 4-3

Test Mark Control options ...................................................................................... 4-3

Creating a custom test mark .................................................................................... 4-4

Setting Test Mark Control options ......................................................................... 4-5

Downloading a custom test mark file ...................................................................... 4-5

Marking automation ................................................................................. 4-6

Connecting to parts handling equipment ............................................................... 4-6

Digital input circuitry .............................................................................................. 4-7

Digital output circuitry ............................................................................................ 4-9

Optional FLCC features ........................................................................... 4-11

Fast Acting Safety Interlock (FASI) ....................................................................... 4-11

DIP switch settings .................................................................................................. 4-12

General specifications .............................................................................. 4-13

FH package outline drawing ..................................................................... 4-14

FH Head / Model 48-1/48-2 package outline drawings ........................... 4-15

FH Head / Model 48-5/Evolution 100 package outline drawing ............. 4-17

FH Head / Evolution 125 package outline drawing ................................. 4-18

FH Head / Model 48-1/48-2 mounting .................................................... 4-19

FH Head / Model 48-5/Evolution 100/125 mounting ............................. 4-20

Maintenance ............................................................................................. 5-2

Daily inspections ...................................................................................................... 5-2

Cleaning the focusing lens ...................................................................................... 5-2

Troubleshooting ........................................................................................ 5-5

FH Series Marking Head ......................................................................................... 5-5

FH Series Tracker Marking Head ............................................................................ 5-5

Fiber Link Controller Card (FLCC) ....................................................................... 5-7

Mounting stand ........................................................................................ A-2

Parts list .................................................................................................... A-3

Tracker Motion Sensing Kit ..................................................................... B-2

Component suppliers ................................................................................ B-3

table of contents

Synrad FH Series Marking HeadFH Series Marking Head

FH Series Marking HeadFH Series Marking Head

FH Series Marking Head operator’s manual

Figure i FH Marking Head hazard label and CE label locations ....... 3

Figure ii European compliance mark .................................................. 6

Figure 1-1 Shipping box contents.......................................................... 1-2

Figure 1-2 Typical FH Series marking system ........................................ 1-5

Figure 1-3 Power Input connector polarity ........................................... 1-8

Figure 1-4 Fiber optic connectors .......................................................... 1-10

Figure 2-1 Control panel ....................................................................... 2-2

Figure 2-2 Test pattern ........................................................................... 2-4

Figure 3-1 Typical FH Series Tracker marking system ........................... 3-2

Figure 3-2a Part pitch greater than (lens field size - part length) ........... 3-3

Figure 3-2b Part pitch equal to (lens field size - part length) .................. 3-3

Figure 3-2c Part pitch less than (lens field size - part length) ................. 3-4

Figure 3-3 Tracking tab .......................................................................... 3-5

Figure 3-4 Part sensor output waveform ................................................ 3-5

Figure 3-5 Drawing Canvas coordinates relative to Tracker ................. 3-6

Figure 3-6 Wiring diagram for NPN or N-channel encoders ................ 3-8

Figure 3-7 Wiring diagram for PNP or P-channel encoders .................. 3-8

Figure 3-8 Linestack mark ..................................................................... 3-10

Figure 3-9 Wiring diagram for NPN or N-channel sensors ................... 3-12

Figure 3-10 Wiring diagram for PNP or P-channel sensors ..................... 3-12

Figure 3-11 Part sensor setup ................................................................... 3-13

Figure 3-12 Sample text mark.................................................................. 3-15

Figure 3-13 Beam/mark motion ............................................................... 3-16

Figure 3-14 Marking orientation ............................................................. 3-16

Figure 3-15 Configure Marking Order dialog box ................................... 3-17

Figure 3-16 Positioning mark across axis of motion ................................ 3-18

Figure 3-17 Positioning mark for best quality.......................................... 3-18

Figure 4-1 Test Mark Control dialog box .............................................. 4-3

Figure 4-2 Physical layout of Parts Handling Control connector ......... 4-6

Figure 4-3 Input circuit .......................................................................... 4-7

Figure 4-4 5 V logic IC input ................................................................. 4-8

Figure 4-5 Relay or foot switch input .................................................... 4-8

Figure 4-6 Output circuit ....................................................................... 4-9

Figure 4-7 Output to isolated I/O module ............................................. 4-10

Figure 4-8 Output to relay driver ........................................................... 4-10

Figure 4-9 Output to TTL or CMOS logic interface ............................ 4-10

Figure 4-10 DIP switch settings ............................................................... 4-12

Figure 4-11 FH Marking Head package outline and

mounting dimensions ........................................................... 4-14

Figure 4-12 FH Head / Model 48-1/48-2 package outline and

mounting dimensions ........................................................... 4-15

List of Figures

table of contents

vi Synrad FH Series Marking HeadFH Series Marking Head

FH Series Marking HeadFH Series Marking Head

FH Series Marking Head operator’s manual

List of Figures (cont.)

Figure 4-13 FH Head / Model 48-1/48-2 package outline and

mounting dimensions ........................................................... 4-16

Figure 4-14 FH Head / Model 48-5/Evo 100 package outline and

mounting dimensions ........................................................... 4-17

Figure 4-15 FH Head / Evolution 125 package outline and

mounting dimensions ........................................................... 4-18

Figure 4-16 FH Head / Model 48-1/48-2 mounting drawing .................. 4-19

Figure 4-17 FH Head / Model 48-5/Evolution 100/125 mounting

drawing ................................................................................. 4-20

Figure A-1 Mounting stand .................................................................... A-2

List of Tables

Table i European Union Directives .................................................. 6

Table 1-1 Shipping box contents.......................................................... 1-3

Table 1-2 Shipping box contents.......................................................... 1-4

Table 1-3 Shipping box contents.......................................................... 1-4

Table 2-1 Test pattern dimensions........................................................ 2-4

Table 3-1 Rotary position encoder specifications ................................. 3-7

Table 3-2 Part sensor specifications ...................................................... 3-11

Table 3-3 Power supply specifications .................................................. 3-14

Table 4-1 FH lens specifications ........................................................... 4-2

Table 4-2 Parts Handling Control connector pin assignments ............ 4-7

Table 4-3 Input signal parameters......................................................... 4-8

Table 4-4 Output signal parameters ...................................................... 4-9

Table 4-5 DIP switch / signal relationships .......................................... 4-11

Table 4-6 Factory DIP switch settings .................................................. 4-12

Table 4-7 FH Series Marking Head general specifications ................... 4-13

Table 5-1 Required cleaning materials ................................................. 5-2

Table 5-2 Cleaning solvent selection ................................................... 5-4

Table A-1 Parts list for short mounting stand ....................................... A-3

Table A-2 Parts list for medium mounting stand .................................. A-4

Table A-3 Parts list for tall mounting stand .......................................... A-5

Table B-1 SYNRAD Tracker Motion Sensing Kit part numbers ......... B-2

Table B-2 SYNRAD Tracker Motion Sensing Kit contents................. B-2

vii

Synrad FH Series Marking HeadFH Series Marking Head

FH Series Marking HeadFH Series Marking Head

FH Series Marking Head operator’s manual

Trademark/copyright information

WinMark Pro is a registered trademark of SYNRAD, Inc.

ActiveMark, Evolution, and Fenix are trademarks of SYNRAD, Inc.

All other trademarks or registered trademarks are the property of their respective owners.

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