Eureka MAGNUM HDK Manuel utilisateur

TABLE OF CONTENTS

Topic

Page

INTRODUCTION

MACHINE IDENTIFICATION

ATTENTION

GENERAL ATTENTION AND ADVICE

DISPOSAL

TRANSPORT AND MOVEMENT

HANDLING AND TOWING PROCEDURES WHILE ENGINE IS OFF

MACHINE DESCRIPTION

PRIMARY FUNCTIONS AND COMMANDS

USE AND MAINTENANCE OF MACHINE

STARTING THE ENGINE ENGINE,TURNING OFF ENGINE, FILTER SHAKER COMMAND

ADJUSTMENT CONTROL AND REPLACEMENT OF MAIN BRUSH

ADJUSTMENT CONTROL, REPLACEMENT AND ASSEMBLING OF SIDE BRUSH

REPLACEMENT OF THE RIGHT AND REAR FLAPS

REPLACEMENT OF LEFT FLAP

REPLACEMENT OF FLAP, HOPPER DOOR GASKET, GASKET OF HOPPER

REPLACEMENT OF FILTER BAG, REPLACEMENT OF FILTER SHAKER FUSE

CONTROL AND REPLACEMENT OF HYDRAULIC OIL, REPLACEMENT OF HYDRAULIC OIL,

FILTER CLEARING OF HEAT EXCHANGER , CONTROL OF ELECTROLYTE BATTERY

REPLACEMENT OF ENGINE OIL, ENGINE OIL FILTER REPLACEMENT, AIR PRE-FILTER

CLEANING, REPLACEMENT OF PRIMARY AIR FILTER CARTRIDGE.

REPLACEMENT OF SECONDARY AIR FILTER CARTRIDGE ( SECURITY CARTRIDGE),

REPLACEMENT OF FUEL PRE-FILTER, CLEARING OF ENGINE RADIATOR, RADIATOR LIQUID

INSPECTION, CLEANING FUEL TANK LEVEL FILTER CLEANING

LUBRICATION POINTS

TOW HOOK

MACHINE SIZE

TECHNICAL SPECIFICATION CHART

DYNAMIC OIL CIRCUIT SCHEME

ELECTRICAL SCHEME OF MAIN AND SIDE BRUSH AUTOMATISM

ELECTRICAL SCHEME OF FILTER SHAKER AND SPEED REDUCTION

ELECTRICAL SCHEME OF AUTOMATIC FILTER SHAKER

ELECTRICAL SCHEME OF HOPPER: HEADLIGHTS, HORN, SIDE BRUSH

ELECTRICAL SCHEME OF FLASHING LIGHT, HOUR COUNTER, HYDRAULIC OIL

TEMPERATURE

ELECTRICAL SCHEME OF SECURITY SEAT AND START UP CONSENT

GENERAL ELECTRICAL SCHEME OF KUBOTA ENGINE AND FUEL LEVEL

ELECTRICAL SCHEME OF STOP SIGNAL SYSTEM

ELECTRICAL SCHEME OF THE ACOUSTIC SIGNAL AND THE REVERSE LIGHT

ELECTRICAL SCHEME OF SIDE INDICATOR, POSITIONING LIGHTS AND LICENSE PLATE

LIGHT

ELECTRICAL SCHEME OF THE HOPPER FIRE ALARM SYSTEM

PERIODICAL MAINTENANCE

EXCEPTIONAL MAINTENANCE

SUGGESTED REPLACEMENT LIST

SERVICING AND MAINTENANCE

DAMAGE LOCATION CHART

PRODUCT WARRANTY

INSTALLATION FORM

COMPLIANCE DECLARATION

LAST UPDATE 12-07-10

INTRODUZIONE

“EUREKA S.r.l.”, leading industrial cleaning machine

manufacturer, is delighted to welcome you to the ranks of

MAGNUM sweeper owners and it trusts that you will get the

greatest satisfaction from the use of the machine. We are certain

that while using the machine you will have the opportunity to see

the quality, solidity and possibilities for use for yourselves. The

MAGNUM sweeper is ideal for large areas for private, industrial

or public uses. Described in this manual are various installation,

checking and maintenance operations necessary for keeping your

sweeper in tip top condition. These are normal maintenance

measures that any operator will be able to carry out with

implements that he or she should normally have in the company. In

the case of particularly demanding work, please call in specialised

help.

OUR COMPANY AIMS AT THE CONSTANT IMPROVEMENT OF ITS

PRODUCTS AND RESERVES THE RIGHT TO MAKE MODIFICATIONS

AND IMPROVEMENTS WHEN IT CONSIDERS IT ADVISABLE WITHOUT

BEING OBLIGED TO UPGRADE PREVIOUSLY SOLD MACHINES WITH

SAID IMPROVEMENTS AND MODIFICATIONS

MACHINE IDENTIFICATION

The machine and manufacturer are identified through three plates on the left of the drivers seat.

REFER TO THESE DETAILS WHEN ORDERING SPARE PARTS OR MAKING ANY OTHER ENQUIRY

TO THE MANUFACTURER.

EUREKA sweepers conform with the EEC directives and show the CE mark.

ATTENTION!

THE MACHINE IS NOT APPROVED FOR CIRCULATION ON THE

ROAD.

BEFORE USING THE MACHINE OR CARRYING OUT ANY OPERATION ON IT, ALL

THE PROCEDURES AND WARNINGS DESCRIBED IN THIS MANUAL MUST BE

READ AND UNDERSTOOD.

RIGOROUS COMPLIANCE WITH THE REGULATIONS AND INSTRUCTIONS

CONTAINED IN IT, TOGETHER WITH THE OPERATOR’S ATTENTION AND

PRUDENCE WILL BE THE BEST GUARANTEE AGAINST ACCIDENTS THAT COULD

OCCUR AT WORK.

EUREKA SWEEPERS ARE DESIGNED TO PROVIDE MAXIMUM SAFETY IF USED

ACCORDING TO THE INSTRUCTIONS.

OPERATORS WHO DO NOT KNOW THE REGULATIONS AND PROCEDURES

CONTAINED IN THIS MANUAL MUST BE PREVENTED FROM USING THE

MACHINE.

THE SWEEPER HAS BEEN CONSTRUCTED FOR TOWN AND INDUSTRIAL

CLEANING OPERATIONS WITH THE COLLECTION OF MATERIAL AND ITS

DISPOSAL.

THE USER’S MANUAL IS AN INTEGRAL PART OF THE SWEEPER AND MUST

ACCOMPANY IT UNTIL THE SWEEPER IS DEMOLISHED.

PURSUANT TO DIRECTIVE 89/392 CE, PRESIDENTIAL DECREE 459 DATED

24/07/1996 AND LATER MODIFICATIONS NOTICE IS GIVEN THAT:

OPERATOR IS INTENDED TO MEAN THE PERSON(S) ASSIGNED TO INSTALL,

OPERATE, ADJUST, CARRY OUT ORDINARY SERVICING, CLEAN, REPAIR AND

TRANSPORT THE MACHINE.

EUREKA Srl WILL NOT BE HELD LIABLE FOR ANY PROBLEMS, BREAKAGE,

ACCIDENTS OR OTHER OCCURRENCES DUE TO THE IGNORANCE OF OR THE

NON-APPLICATION OF THE PROCEDURES CONTAINED IN THIS MANUAL OR TO

THE IMPROPER USE OF THE MACHINE.

FURTHERMORE, EUREKA Srl SHALL NOT BE HELD LIABLE FOR THE CARRYING

OUT OF MODIFICATIONS AND/OR THE INSTALLATION OF PARTS OR

ACCESSORIES THEY HAVE NOT BEEN AUTHORISED BEFOREHAND.

GENERAL WARNINGS AND ADVICE

DANGER SIGNS - ATTENTION

THIS SYMBOL HIGHLIGHTS ALL THE OPERATIONS THAT REPRESENT A

POTENTIALLY HAZARDOUS SITUATION FOR THE OPERATOR

IT IS THEREFORE NECESSARY TO ADHERE CLOSELY TO THE

CONDITIONS SHOWN BY THIS SYMBOL..

DANGER OF BURNING DUE TO VERY HOT SURFACES

EAR PROTECTORS/PLUGS/MUFFLERS MUST BE WORN.

IN PARTICULAR ENVIRONMENTS OR WORKING CONDITIONS, SOME

MODELS OF THE SWEEPERS COULD PRODUCE AN ACOUSTIC EFFECT

THAT WOULD MAKE THE WEARING OF THESE PROTECTIVE DEVICES

ADVISABLE.

GLOVES MUST BE WORN

SAFETY GLASSES OR GOGGLES MUST BE WORN

BE CAREFUL NOT CRUSH YOUR HANDS BETWEEN PARTS IN MOTION

ATTENTION: DON’T GET IN TOUCH WITH WATER

THE DEVICES MARKED WITH THIS LABEL ARE NOT TO GET WET. ( USUALLY

THEY ARE ELECTRICAL COMPONENTS)

BEFORE ACCESSING THE HAZARDOUS AREA FIX THE SAFETY STRUT IN

THE CYLINDER

KEEP A SAFE DISTANCE FROM THE DIRT CONTAINER WHEN RAISED IF

THE SAFETY STRUT IS NOT INSERTED IN THE CYLINDER

EMERGENCY SITUATIONS

ONLY EXTINGUISH FIRES WITH POWDER FIRE EXTINGUISHERS

CLEANING AND MAINTENANCE

The machine must be cleaned by persons who have received proper instruction for the purpose,

who know how to cut off the sources of energy and who know the characteristics of the machine

so as not to find themselves in a hazardous situation.

Clean the machine coverings, the panels and commands with cloths soaked in water or a

detergent solution.

Solvents such as petrol, alcohol, etc. must not be used.

Call in specialised personnel to clean the electrical components. Said personnel should use

products that are not corrosive and are anyway suitable for electrical circuits.

Specialised personnel with thorough knowledge of the machine and its components must be

called in to carry out maintenance operations.

Any maintenance and cleaning operation must be carried out with the machine off, with all the

mechanisms still, after the hot sections have cooled down and with the battery disconnected.

When using compressed air guns for cleaning, protect the eyes and hair.

STORAGE THE MACHINE

If the machine is not used for a long period, it is essential:

- to keep the machine in a protected place

- to clean the machine inside and outside

- to keep the brushes raised to prevent the bristles getting malfunctioning

- to keep the dirt container down.

- to lock the machine in place with the parking brake

- to remove the key

- to remove the battery connector

PRECAUTIONS FOR THE SAFETY OF OPERATORS AND TECHNICIANS

- The machine must not be used by non-authorised personnel who have not been

trained to use it properly or by people who are under the influence of substances

that could alter their nervous reflexes (alcohol, psycho pharmaceuticals, drugs

etc.)

- Do not use the machine in inflammable areas or where there is the danger of

explosions

- Move the machine very slowly when the dirt container is raised.

- Do not collect material that is alight or anything else that could cause a fire.

(e.g. lit cigarettes).

- Do not remove protections or guards when the machine is in operation.

- Operate the machine from the driving position.

- Do not use the machine to clean objects..

- When maintaining the machine do not wear loose-fitting or unbuttoned clothing.

- A safety strut must be placed on the raising cylinder for any maintenance

operation with the dirt container raised.

- Do not start to perform maintenance operations with parts in movement

- Protect eyes and ears when using compressed air or water guns for cleaning the

machine.

-Use devices to raise the machine that are adequate to bear the weight of the

machine itself.

- Do not cause flames or sparks around the machine.

- Disconnect the battery cables before working on the electrical circuit.

- Avoid contact with battery acid, be careful of the hot parts: wait for them to cool

down before starting work.

- Move carefully over uneven or crumbling paving and on slopes.

Do not exceed inclines of 20% in the direction of movement and inclines of

10% crossways to the direction of movement.

- Pay attention when changing direction and or movement direction, slow

down on bends to avoid tipping over.

Pay attention when raising the dirt container to empty it: the operation must

be carried out on flat ground that is not bumpy and brusque commands must

not be given.

UPDATING OF THE USER’S MANUAL

When large-scale modifications are made to the machine or new parts are installed,

the updated documentation must be sent to the Dealer along with the purchased part

or as an update of the manual.

OBLIGATIONS OF THE EMPLOYER OR OWNER OF THE MACHINE

The employer or owner of the machine is responsible for giving the User’s Manual

to all the personnel who are going to have to use the machine.

The employer or owner of the machine also undertakes to update the manual with

the documentation that the Manufacturer will send if modifications are made to the

machine.

RESPONSIBILITIES OF THE OPERATOR

- The operator must not work on wet floors

- The operator is responsible for the day-to-day servicing of the machine

- The operator must care for the machine and keep it in good operating condition

- The operator must inform his or her superior or the technical department when

scheduled maintenance is requested in the case of damage or breakage.

- The operator must not carry people, animals or objects on the machine.

- When moving the machine, observe the safety measures for circulation.

- The machine cannot be used for toxic-harmful materials.

- Never let people get close to the machine’s sphere of action.

- Never leave the sweeper with the key and the emergency switch inserted.

- Engage the hand brake.

- Never leave the dirt container in a raised position without the strut on the cylinder.

- If the machine malfunctions, have a look at the procedures shown in the various

chapters.

- Never collect pieces of string, wire or anything else that could damage the brushes

by winding around them.

DISPOSAL

SPENT OILS

Spent oils must not be thrown away into the environment under any circumstances.

They must be given to authorised Collectors in compliance with the regulations currently in

force.

Temporary storage must be inside watertight containers with sealed lid to avoid contact with

the environment and with rainwater.

The filters must also be given to authorised collectors and temporarily kept like the oils.

DEAD LEAD BATTERIES

Dead batteries must be considered harmful toxic waste, they must be given only to Collectors

with specific authorisation (to be checked at the time of consignment).

MATERIALS COLLECTED BY THE MACHINE

The rubbish collected by the machine must be given to town cleaning agencies as it is town

rubbish or similar.

- The machine cannot be used for collecting toxic-harmful materials.

SCRAPPING OF THE MACHINE

When the machine is to be scrapped, it is necessary to dispose of the materials the machine

consists of, properly.

It is compulsory to give the machine to authorised collectors who will see to the proper disposal

of: batteries, oils, filters, plastics, metals, electric engines, electric cards etc. in accordance with

the regulations currently in force.

TRANSPORT - HANDLING

TRANSPORT

The machine must be fixed to a pallet to make it easier to transport and more secure.

To unpack it, do the following:

- connect a ramp to the pallet as shown in the figure

- remove the wedge locking the rear wheel in place and any other fixing materials; it is not necessary to

remove the wedges on the front wheels.

- bring the machine down the ramp

The machine must be taken off the pallet by lifting it with a gantry crane or other suitable means

providing that belts, ropes and chains connected to the machine in the openings indicated in the figure

are used.

DO NOT REMOVE THE MACHINE FROM THE PALLET WITH A FORKLIFT TRUCK THAT

COULD DAMAGE IT.

HANDLING AND TRANSPORT

When the machine is moved from one place it is used in to another you are advised to:

- not load it on the vehicle with a forklift truck in order not to damage it

- lock the machine in place with the parking brake

- fix it well to the vehicle using belts, ropes and chains, securing it in the points indicated in the figure

Ce manuel convient aux modèles suivants

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