ETL ATS 400 Manuel utilisateur

Automatic Test System

ATS 400

Instruction Manual Base device with SC-NG

Table of Contents

Instruction Manual ATS 400 with SC-NG

Version 4.03

1Table of Contents

1Table of Contents............................................................................... 2

2Safety ................................................................................................ 5

2.1 Used Symbols ............................................................................................... 5

2.2 Qualification of Staff ..................................................................................... 5

2.3 Fundamental Safety Notations...................................................................... 6

2.4 Responsibility and Warranty......................................................................... 6

2.5 Damage by Transport ................................................................................... 6

3General Information .......................................................................... 7

3.1 Safety Information ....................................................................................... 7

3.2 Brief Description of the Product.................................................................... 7

3.3 Model and Type Designation ......................................................................... 8

3.4 Validation ..................................................................................................... 8

3.5 Handling according to Regulations ............................................................... 8

3.6 Maintenance work ........................................................................................ 8

3.7 Scope of Delivery .......................................................................................... 8

3.8 Terms and definitions ................................................................................... 9

4About the Test System..................................................................... 10

4.1 Operating Components at the Front Side (all Types) .................................. 10

4.1.1 Main Switch ...................................................................................................10

4.1.2 Multifunctional Rotary Switch „Navigation Plus“ ..................................................10

4.1.3 Keyboard Foils................................................................................................10

4.1.4 LED Display ...................................................................................................11

4.1.5 Display ..........................................................................................................12

4.2 Equipment and Control Types ..................................................................... 12

4.2.1 PREMIUM LINE X2: The Remote Type ................................................................12

4.2.2 PREMIUM LINE X4: The Stand-Alone Type .........................................................12

4.2.3 PREMIUM LINE X6: The PC-Inside Type .............................................................13

4.2.4 PREMIUM LINE X8: The High-End Type..............................................................13

4.3 Back Side with Interfaces ........................................................................... 14

4.3.1 ETL-Interface for Selection and Operation Panels ................................................15

4.3.2 User-Interface: Free configurable IOs (optional article 201327) ............................16

4.3.3 Common specification .....................................................................................17

4.3.4 ADF-Interface: Analogue IOs und Frequency Inputs (optional article 202734) ........17

4.3.5 RS232-Interface .............................................................................................18

4.3.5.1 PC-Connection via KWP2000 ............................................................................18

4.3.5.2 Log Printer-Connection via a simple ASCII-Output ..............................................18

4.3.5.3 PC- or PLC-Connection via a simple ASCII-Protocoll ............................................18

4.3.6 CAN 1: Interface for the Extension of the Test System ........................................18

4.3.7 CAN 2: Interface for customer-specific solution ..................................................19

4.3.8 HV-Connections: HV-Connection Jack, double pole, HVS06C by ETL:.....................19

4.3.9 Connection for a PE-Probe Tip (Protective Earth CPonductor-Test Probe): ..............19

4.3.10 Safety circuit and warning lamp combination......................................................20

4.3.11 Earthing ........................................................................................................20

5Information for safe Operation ........................................................ 21

Table of Contents

Instruction Manual ATS 400 with SC-NG

Version 4.03

5.1 General Safety Information ........................................................................ 21

5.2 Special Safety Information for High Voltage Testing and other dangerous

Kinds of Testing .......................................................................................... 21

5.2.1 Testing with High Voltage Test Pistols ...............................................................21

5.2.1.1 Fusing the Work Place .....................................................................................21

5.2.1.2 Protecting Outsiders........................................................................................21

5.2.1.3 Protecting the Test Person ...............................................................................21

5.2.2 Testing with a Safety Test Cage........................................................................22

5.2.2.1 Fusing the Work Place .....................................................................................22

6First Steps, Commissioning.............................................................. 23

7Safety circuit ................................................................................... 24

7.1 Basic principles........................................................................................... 24

7.2 Safety parameters ...................................................................................... 25

7.3 Pin numbering of the sockets ..................................................................... 25

7.4 Socket warning lamp combination .............................................................. 25

7.5 Socket safety circuit ................................................................................... 26

7.5.1 Configuration 0: No connection.........................................................................27

7.5.2 Configuration 1: Two hand appliance.................................................................27

7.5.3 Configuration 2: Protective door / test cage with 2 closers ...................................28

7.5.4 Configuration 3: Protective door / test cage with antivalent contacts.....................29

7.5.5 Configuration 4: Protective door automation solution ..........................................30

7.5.6 Configuration 5: Check with test pistol ..............................................................31

7.5.7 Configuration 6: Smart switch ..........................................................................32

7.5.8 Configuration 7: Protective door with guard locking and 2 NO contacts..................33

7.5.9 Configuration 8: Protective door with guard locking, potential-free antivalent contacts34

7.5.10 Configuration 9: Protective door with OSSDs......................................................35

7.6 LED SAFETY CIRCUIT .................................................................................. 36

7.7 Message in ETL DataView 3 ........................................................................ 36

7.8 State in ETL DataView 3.............................................................................. 36

7.8.1 Tab page Status SHK......................................................................................37

7.8.2 Tab page Detail 1 ........................................................................................38

7.8.3 Tab page Detail 2 ........................................................................................39

7.8.4 Tab page Detail 3 .........................................................................................40

7.8.5 Tab page Debug ..............................................................................................41

7.9 Accessories................................................................................................. 41

7.9.1 Accessories for configuration 1 (Article number ) ................................................41

7.9.2 Accessories for configuration 4 (Article number) .................................................42

7.9.3 Accessories for configuration 5 .........................................................................42

8Operation......................................................................................... 43

9Display of LED Error......................................................................... 44

9.1 Sequence of the blink code ......................................................................... 44

9.2 Meaning of the blink codes ......................................................................... 44

9.2.1 Loss of communication with the LT-CPU.............................................................44

9.2.2 Failure of the power converter..........................................................................44

9.2.3 Overtemperature ............................................................................................45

9.2.4 Loss of communication with the HMP.................................................................45

9.2.5 Loss of communication with the MEP function.....................................................45

9.2.6 Loss of communication with the MEP insulation test ............................................45

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Instruction Manual ATS 400 with SC-NG

Version 4.03

9.2.7 Loss of communication with the MEP protective earth test ...................................45

9.2.8 Loss of communication with the safety circuit.....................................................46

9.2.9 Loss of communication with the front ................................................................46

9.2.10 Loss of communication with the 2. Userinterface ................................................46

9.2.11 Loss of communication with the ATM400 ...........................................................46

9.2.12 Loss of communication with an external electronic source ....................................47

9.2.13 Loss of communication with the adjustable transformer.......................................47

9.2.14 Loss of communication with the external source .................................................47

9.2.15 Loss of communication with a matrix module .....................................................47

10 Settings of the ETL Interface ........................................................... 48

10.1 Standard setting ......................................................................................... 48

10.2 Enabled....................................................................................................... 49

10.3 Button Start ................................................................................................ 50

10.4 Time ........................................................................................................... 51

10.5 Safety circuit .............................................................................................. 53

10.6 Using the Buzzer......................................................................................... 54

10.7 Disable SC, Con........................................................................................... 54

10.8 KeepPolarity ............................................................................................... 54

10.9 Hold matrix at start with contacting ........................................................... 54

10.10 Warn lamp flashing..................................................................................... 54

10.11 Adaptive HV timing ..................................................................................... 54

10.12 Turn off analog output ................................................................................ 56

11 Technical support ............................................................................ 57

12 Technical Data ................................................................................. 58

12.1 General Technical Data ............................................................................... 58

12.2 Measurement modules, technical data........................................................ 59

13 Manufacturer’s Declaration / EU-Declaration of Conformity ............ 60

14 Warranty ......................................................................................... 61

15 Personal Notes................................................................................. 62

16 Appendix A SC-NG error numbers .................................................... 63

Safety

Instruction Manual ATS 400 with SC-NG

Version 4.03

2Safety

2.1 Used Symbols

WARNING

Information to prevent extensive material and ecological damage.

DANGER

Information to prevent all kinds of personal damage.

ANNOTATION

Information to accentuate operating instructions.

TIP

Tips for the handling of the system or the operation.

INITIAL COMMISSIONING

Information on actions and data which are necessary for the initial commissioning of

the system.

2.2 Qualification of Staff

PROFESSIONAL STAFF

The operations described in this document are only allowed to be realized by persons

who have the qualified technical formation or have been trained appropriately by the

operator.

CAUTION

Information on handling and usage. Disregard may lead to malfunctioning or marginal

material damage. Information to prevent extensive material and ecological damage.

Safety

Instruction Manual ATS 400 with SC-NG

Version 4.03

2.3 Fundamental Safety Notations

All operations are only allowed under consideration of the relevant prescriptions

and observance of the protective measures.

Consider additionally the safety notations given in this document.

Pass on the safety notations to all other users.

2.4 Responsibility and Warranty

ETL Prüftechnik does not accept responsibility and warranty if the operator or a third

party:

Disregard this document

Do not use the product according to regulations

Make any kind of intervention (alteration, modification, etc.) at the product

Use the product with supplies which are not listed in the corresponding product

documentation

The responsibility related to the used process media lies with the operator.

2.5 Damage by Transport

CAUTION

Avoid transport damage!

These devices must be transported on a pallet by a forwarding.

General Information

Instruction Manual ATS 400 with SC-NG

Version 4.03

3General Information

The existing testing device is build according to EN 61010-1, tested and has left the

factory in a perfect safety-related state.

3.1 Safety Information

DANGER

To guarantee a riskless operation, the operator has to regard the advice and warnings

given in this instruction manual and in the EN 50191 (DIN VDE 0104).

The testing system is bound to be used in the interior spaces and is only allowed to be

used as a testing device to test the electric safety.

When installed in a special device suitcase of the series 400, the device can also be

used outdoors, but it has to be protected from splashing water.

3.2 Brief Description of the Product

You have bought a high-quality CE Testing System to check the electric safety of

electrotechnical products.

If vacuum cleaner, blow drier, machine tool, transformer or contact terminal –our

testing devices and automatic testing machines ensure their efficiency and process

reliability by a well thought out control concept and a future-oriented concept to bind

all testing devices and testing systems on today’s and tomorrow’s information

technology. Of course they are adapted to all usual norms and standards worldwide.

Depending on the test object and the number of pieces and cycles, the devices can

be employed in manual test locations and likewise as a semi- or fully automatic

component in the production. In the automatic operation all the measuring paths are

connected with the test object via a relay matrix.

The favoured (sensible) combination is freely programmable.

High Reliability

Our testing devices are said to be particularly robust and suitable for daily use and

are in action all over the world- often second by second and not rarely for 10 –20

years.

Good Operability

Unified and well thought out controlling philosophies ensure a quick and

unproblematic access to the actual testing task –guaranteed without a manual as

well.

Security, Economic Efficiency and Precision

Everything that can be done for the safety of the operation personnel, the

measurement precision, the throughput rate and the process security is consequently

incorporated in ETL products. So at ETL the most expensive safety technology as well

as functions to prevent the test object from damage and increase the process

reliability are never expensive extras, but generally available in the standard delivery

(positively driven safety relays, contacting surveillance, ramp function, residual

voltage surveillance, …).

Open designed interfaces- guaranteed Flexibility and Transparency

The connection happens via PLC and in the Series 400 additionally PC or driver. All

test parameters then accommodate automatically.

General Information

Instruction Manual ATS 400 with SC-NG

Version 4.03

Furthermore the Interfaces make permanent collection of data and the download of

sets of test parameters as well as the control of operating parameters possible. On

the PC the data management software ETL DataView is available to telecommand

the test device; or you use DLL- or LabVIEW drivers for a comfortable connection of

your application.

3.3 Model and Type Designation

Automatic Test System ATS 400

3.4 Validation

This document is valid für all products of the Series 400. This series of products

forms the platform for many types and operation types.

You can find the description of the test modules in the „Technical Description“.

The operation types X2, X4, X5, X6 and X8 can be selected freely and combined with

every test configuration.

You can find the number of the product on the type label. The type label is affixed at

the back side of the test system.

Technical changes without prior announcement are reserved.

3.5 Handling according to Regulations

DANGER

Handling according to the regulations has to be taken care of!!

Please regard chapter 2.1 Safety Information.

3.6 Maintenance work

To check the safety circuit, regular maintenance work is necessary depending on the

configuration used.

These are described in the chapters on the safety circuit.

For variants X4, X5, X6 and X8, backups of the configuration, test plans and result

files must be performed regularly or if required.

3.7 Scope of Delivery

Please check the delivery for completeness. Thereby mind possibly smaller packages

as well.

The following parts must be included:

1 power cable

1 instruction manual

1 safety circuit plug

1 plug for the warning lamps

1 Quick start manual for ETL DataView 3 (not for type X2)

Please check the delivery for possible transport damage.

General Information

Instruction Manual ATS 400 with SC-NG

Version 4.03

In case of a transport damage, please inform the forwarder immediately (factual

report).

Please keep the special packaging to ensure the ideal protection when the device is

forwarded (e.g. for recalibration).

3.8 Terms and definitions

Term

Explanation

Baseboard

Board that establishes the connection between the safety

circuit board and the ATS400.

FAIL SAFE

Safe state; the system enters this state when it has

detected an error. In this state, the relay outputs are

switched off and the inputs are ignored. This state can only

be exited by a reset.

Current enabling

circuit

The circuit through which the high voltage supply is

switched. This circuit is switched via two positive-guided

relays connected in series.

Safety circuit

This term is used for two meanings.

-Entire structure consisting of the safety circuit

board, the baseboard, the current enabling circuits

and the warning lamps.

-Dual circuit wiring connected to the safety circuit

plug and connected to the system.

Safety circuit

SC-NG

Safety circuit next generation

Safety circuit board

Board, which implements the safety functions.

About the Test System

Instruction Manual ATS 400 with SC-NG

Version 4.03

4About the Test System

4.1 Operating Components at the Front Side (all Types)

4.1.1 Main Switch

The main switch is used to activate the test system.

Depending on the test system, the main switch is either an

illuminated button or a key switch button.

4.1.2 Multifunctional Rotary Switch „Navigation Plus“

For the navigation in the operation menus.

By pushing the rotary switch an input acknowledgment

(Enter) will be released. Swivelling it to the right will move

the focus rightwards or downwards. Swivelling it to the left

will move the focus leftwards or upwards.

4.1.3 Keyboard Foils

Button „PASS“:

Input of the result „GOOD“, e.g. to confirm a visual testing.

Button „FAIL“:

Input of the result „BAD“, e.g. to confirm a visual testing.

Button „START“:

Button to initiate a test or a test step. The startconditions of

a test can be input individually. The start via the starting

button at the front of the test system is one of the freely

adjustable startconditions.

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