Esta DUSTOMAT-16 M Manuel utilisateur

The World of Extraction

OPERATING INSTRUCTIONS

DUSTOMAT-16 M

Mobile Extractor

Quality

Your purchase of an ESTA machine has

been a good decision. The design of

our quality products complies with the

latest state of the art. ESTA products

have been devised to provide for clean

air at the workplaces at which they are

applied. This results in an even more

enhanced level of quality and longer

machine times and, particularly, healthier

working conditions. Should you have

any questions pertaining to suction tech-

nology issues, please feel free to contact

us at any time. Our experts will be gladly

at your disposal.

Your ESTA Absaugtechnik Team

The World of Extraction

www.esta.com

Welcome to the sphere of suction

technology

Operating manual

DUSTOMAT-16M

Item No. 09.420 (DUSTOMAT-16M (230V))

Item No. 09.421 (DUSTOMAT-16M (400V))

Do not use this device unless you have

read the user manual and understand it.

Translation of the original instructions

09420-08-03

2 DUSTOMAT-16M 09420-52-03

Edition notice

Original operating manual

Document No.: 09420-08-03

Publishing date: 03.01.2012

Type of device: DUSTOMAT-16 M mobile extractor

Item No.: 09.420 // 09.421 and variants

Publisher

ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0

Gotenstraße 2-6 Fax: +49 (0) 73 07 80 4 -500

89250 Senden E-mail: [email protected]

Germany www.esta.com

Transfer or reproduction of this document, or the use or communication of its content, is

forbidden without explicit consent. Violators will be liable for damages. All rights to patent, utility

or design registration are reserved.

Warnings and safety instructions

Electrical current hazard

Note

Reference to ESTA customer service

Reference to legal regulations

09420-52-03 DUSTOMAT-16M 3

Contents

Contents ..................................................................................................................................... 3!

1.!General safety notes ...........................................................................................................4!

2.!Preventing mechanical hazards ......................................................................................... 6!

3.!Preventing electrical hazards .............................................................................................6!

4.!Preventing dust hazards ..................................................................................................... 6!

5.!Intended use ........................................................................................................................8!

6.!Technical data and description ..........................................................................................9!

6.1 DUSTOMAT 16 M ..............................................................................................................9!

6.2 Functional description......................................................................................................... 9!

7.!Delivery, installation and start-up .................................................................................... 10!

7.1 Delivery and transport ......................................................................................................10!

7.2 Installation ........................................................................................................................10!

7.3 Start-up.............................................................................................................................11!

8.!Maintenance and troubleshooting ................................................................................... 12!

8.1 Maintenance instructions..................................................................................................12!

8.2 Inspection and maintenance intervals .............................................................................. 13!

8.3 Troubleshooting................................................................................................................14!

9. Monitoring the minimum airflow volume ..........................................................................16!

10. Cleaning.............................................................................................................................16!

10.1 Manual pneumatic filter cleaning ....................................................................................17!

10.2 Filter replacement...........................................................................................................17!

11.!Disposal..............................................................................................................................18!

11.1 Disposing of collected dust materials ............................................................................. 18!

11.2 Disposing of the dust extractor ....................................................................................... 19!

12.!Optional equipment ...........................................................................................................20!

12.1 Exhaust arm ...................................................................................................................20!

12.2 Pre-separator .................................................................................................................20!

13.!Device diagram ..................................................................................................................21!

14.!Declaration of conformity .................................................................................................22!

Notes ......................................................................................................................................... 23!

Notes ......................................................................................................................................... 24!

Notes .........................................................................................Fehler! Textmarke nicht definiert.!

4 DUSTOMAT-16M 09420-52-03

1. General safety notes

Before operation, all persons who are to use the dust extractor or perform

maintenance on it must be provided with information, instructions and training in

using the device and on the substances for which it is to be used, including the

procedure for safe disposal of the collected material. Responsibilities must be

clearly established for the following:

!Installation

!Start-up

!Operation

!Maintenance and repair

The device must be used only by persons who have been instructed in its

handling and are explicitly authorized to use it.

Always keep the operating manual at the place where the dust extractor is being

used, so that it can be seen by personnel at all times.

No liquids, aggressive gases, easily flammable materials or glowing particles

(such as hot embers) may be aspirated. For example, it is prohibited to use the

DUSTOMAT-16M in painting operations. It is forbidden to exhaust processing

machines with active ignition sparks or hot embers (such as multi-blade saws).

The dust extractor is intended only for dry cleaning and must not be used or stored

outdoors or under wet conditions.

Installation and operation in dust-explosive or gas-explosive areas is

forbidden.

Only original ESTA replacement parts must be used; use of other products will

void the warranty.

During exhaust, the volume flow returned from the dust extractor into the room

must be no more than 50% of incoming air. With free room ventilation, the

incoming airflow must equal the room volume every hour. This means that the rate

of air replacement must be once per hour.

Incoming air flow [m³/h] = room volume [m³]"air replacement rate [1/h]

Example:

When the dust extractor is operating at the nominal airflow volume of 1140m³/h

the same volume of fresh air must therefore be fed in. This occurs with natural

ventilation if the volume of the work room is 1140 m³ (e.g., 380 m² surface with a 3

m ceiling height).

09420-52-03 DUSTOMAT-16M 5

Make sure that the power cable does not become damaged by being run over,

compressed, pulled, etc.

The power cable must be examined regularly for signs of damage or ageing.

The device must not be used if damage to the power cable is determined.

The power cable and plug must be replaced only by an appropriately trained

electrical specialist.

For the power supply and the device’s power cords, only original ESTA

replacement parts must be used. This guarantees that they are spray-proof

according to applicable standards and have the necessary mechanical strength.

When transporting the device, always close the damper flap on the intake port to

prevent dust from escaping.

The power cord must be plugged in only after the dust extractor has been

successfully set up at its place of use. For this a 16-amp Schuko wall socket fuse

(for alternating current drive) or a CEE wall socket with a slow-blow fuse (for

three-phase drive) must be in place.

Only plugs and connectors complying with EN 61241-14 must be used for

connecting electrically driven industrial vacuums and dust extractors.

Coupling plugs and connectors or adapters are not permitted.

After use, before moving the devices to another site and before cleaning,

maintenance, or replacement or removal of movable parts, the device must be

unplugged and the compressed air, if used, is disconnected.

Only original ESTA conductive accessories may be used for operating the

dust extractor.

According to work equipment user directives 2009/104/EG and TRGS 560,

safety devices for prevention or removal of hazards must be regularly

maintained and regularly inspected by an expert for safe, flawless operation.

6 DUSTOMAT-16M 09420-52-03

From its first use, the DUSTOMAT contains toxic dust. Emptying and

maintenance processes, including removal of the dust collection container,

must be performed by expert personnel who are wearing appropriate

protective gear. The dust extractor must not be operated without the

complete filtration system!

In all emergencies, the device must be disconnected from the power supply

immediately, the device turned off at the emergency switch, and the plug

pulled immediately. If there is a fire, the fire department is to be alerted

immediately, and the fire must be contained by appropriate means.

2. Preventing mechanical hazards

All movable machine parts driven by electric motors must be covered by fixed,

securely fastened protective covers that can be removed only with tools.

Residual risk:

If a covering that can only be unfastened with a tool is removed, there is risk

of injury if the machine is running!

3. Preventing electrical hazards

All electrical parts must be covered by fixed, securely fastened protective covers

that can be removed only with tools. The device complies with Protection Class I

according to EN 60 335.

Residual risk:

If a covering that can only be unfastened with a tool is removed, a hazard is

posed by electric current!

4. Preventing dust hazards

Using a one-way dust collection bag with a closable opening guarantees low-dust

removal of the collected material.

Residual risk:

When emptying the dust collection bag, it is possible to inhale dust.

Following the instructions in the section “Disposal” will minimize this

hazard!

09420-52-03 DUSTOMAT-16M 7

4.1 Devices for dust class M

The device is designed for use with dusts that are hazardous to health. When

working on the open device (for maintenance, cleaning, repairs), the operator

must take special protective measures, which include wearing special personal

protective gear. When the device is being operated, the complete filtration

system, consisting of the main filter and backup filter must be used. The following

warning is shown on the device.

Open the device only when it has been turned off from the control panel, and

when it has been determined by a wait time of about 4 minutes that the filter

cleaning process has been performed and that the dust inside the device has

settled in the dust collection container. Before opening, turn the device off at the

main switch and secure it against unintentional reactivation. Using a one-way dust

collection bag with a closable opening guarantees low-dust removal of the

collected material.

8 DUSTOMAT-16M 09420-52-03

5. Intended use

The ESTA dust extractor has been manufactured according to the state of the art

and in compliance with safety regulations. It is suitable for commercial use, such

as in industrial firms and workshops.

DUSTOMAT devices are suitable for exhausting dry, free-flowing dusts. They are

equipped with a filter for dust class “M” (moderate hazard) for separation of dust

with an exposure limit of more than 0.1 mg/m³. The purified air can be directed

back into the work area.

Version B1 dust extractors:

In terms of safety, model B1 dust extractors are not suitable for exhaust on

running processing machines on which sources of ignition have not been

eliminated.

Installation and operation in dust-explosive zones 20 and 21 or gas-explosive

areas is forbidden!

In terms of safety, the DUSTOMAT is suitable for exhausting dry non-flammable

dusts in Zone 22. This does not include dusts known to have extremely low

minimum ignition energy (MIE<1mJ). Use with these dusts requires case-by-case

safety considerations in connection with other measures, if necessary.

In regard to safety, dust-explosion-protected industrial exhaust devices are not

suitable for aspiration of explosive or equivalent materials in the sense of Section

1 of the explosives act, of liquids or of mixtures of flammable dusts with liquids.

Only original, conductive ESTA accessories must be used with industrial exhausts

and dust extractors!

Conductive exhaust equipment (e.g., exhaust hoods on machines) and conductive

parts of processing machines (e.g., devices in protection class II) that are not

earthed (grounded) through the dust extractor must be earthed in some other way

to prevent electrostatic charges.

When connecting an electrically conductive suction hose, make sure that the

electrical connection between the hose and the port is perfect. If a so-called

“spiral hose” is used, the metal spirals must be stripped and pressed to the bare

wall of the exhaust port with a pipe clamp after the hose is attached.

The device must not be used or stored outdoors or under wet conditions.

Other applications are considered unintended use. ESTA is not liable for damages

due to unintended use!

ESTA sets up the dust extractor according to the operator’s information.

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