ESP Safety IPES-IR/UV Manuel utilisateur

IPES-IR/UV Flame Detector

Operating Manual

80010-001 R07

IPES-IR/UV Flame Detector

Operating Manual

80010-001 R07

ESPSafety,Inc.

555NorthFirstStreet

SanJose,CA95112

408‐886‐9746



March2013

RevisionHistory:80010‐001

DateRevisionDescriptionApproved

12/09/0901InitialDraftJ.Lorelli

1/10/1002TechnicalcontentreformattedJ.Lorelli

3/12/1003Corrections;FMchangesJ.Lorelli

3/30/1004Corrections;RevT5markingK.Bernstein

2/22/1105IECEx/ATEXrevisionsK.Bernstein

4/4/1206CorrectionsYaroslavMiloserdov

3/21/1307Addition;AppendixCWarranty&

ReturnPolicy

A. Burgos

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TableofContents

1.0Introduction......................................................................................................................................................................1

OurMission...............................................................................................................................................................................1

ESPSafetyIncContactInformation..........................................................................................................................................1

2.0Description........................................................................................................................................................................2

Application................................................................................................................................................................................2

Specifications............................................................................................................................................................................2

3.0SafetyConsiderations........................................................................................................................................................3

Guidelines.................................................................................................................................................................................3

ExplosionProtectionMeans.....................................................................................................................................................3

AdditionalConsiderations.........................................................................................................................................................4

FMCompliance.......................................................................................................................................................................4

IPES‐IR/UV.................................................................................................................................................................................4

4.0PerformanceCharacteristics..............................................................................................................................................6

Appearance...............................................................................................................................................................................7

ResponseTime..........................................................................................................................................................................7

GenerationofAlarmSignals.....................................................................................................................................................7

EliminationofFalseAlarms.......................................................................................................................................................7

Serviceability.............................................................................................................................................................................8

LED............................................................................................................................................................................................8

OpticalIntegrity........................................................................................................................................................................8

AnalogSignal...........................................................................................................................................................................10

DigitalSignal...........................................................................................................................................................................10

RelayDryContactSignal.........................................................................................................................................................10

OperatingModes....................................................................................................................................................................10

5.0Installation.......................................................................................................................................................................11

ComponentPartsandDeliverySet.........................................................................................................................................11

VisualExamination..................................................................................................................................................................11

Pre‐InstallationSteps..............................................................................................................................................................11

Installation..............................................................................................................................................................................11

CompletingtheInstallation.....................................................................................................................................................19

ArrangementandFunctionofMountingConnectionTerminals............................................................................................14

6.0StartupandOperation......................................................................................................................................................16

Startup........................................................................................................................................Error!Bookmarknotdefined.

Operation................................................................................................................................................................................18

7.0Troubleshooting...............................................................................................................................................................18

TroubleshootingTable............................................................................................................................................................18

8.0Maintenance....................................................................................................................................................................19

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MaintenanceActivities...........................................................................................................................................................19

DailyMaintenance..................................................................................................................................................................19

EverySixMonths.....................................................................................................................................................................20

AutomaticTesting...................................................................................................................................................................20

9.0TransportationandStorage..............................................................................................................................................20

Transportation........................................................................................................................................................................20

Storage....................................................................................................................................................................................20

10.0Warranties......................................................................................................................................................................21

ExpectedServiceLifeofUnit..................................................................................................................................................21

11.0RepairandReturn...........................................................................................................................................................22

FieldRepair.............................................................................................................................................................................22

ReturnMaterialAuthorization(RMA)Number.......................................................................................................................22

12.0PartsOrderingInformation.............................................................................................................................................22

13.0Certifications..................................................................................................................................................................23

FM(U.S.&Canada).................................................................................................................................................................23

HazardousLocations...............................................................................................................................................................23

ABS..........................................................................................................................................................................................23

ATEX/......................................................................................................................................................................................23

CE............................................................................................................................................................................................23

IEC/.........................................................................................................................................................................................23

IECEx.......................................................................................................................................................................................24

IngressProtection...................................................................................................................................................................24

AppendixA1:IPES‐IR/UVExplosionProtectionMeans...........................................................................................................25

AppendixA‐2:IPES‐IR/UVInstallation....................................................................................................................................26

AppendixB:IPESDigitalCommunicationsProtocol................................................................................................................28

IPESCommands......................................................................................................................................................................28

SettingAddress/BaudRateCommand...................................................................................................................................28

PollStatusCommand..............................................................................................................................................................29

Itisimportantthatthisentiremanualbethoroughlyreadand

understoodpriortoinstallingoroperatingtheIPES‐IR/UV.Any

deviationfromtherecommendationsinthismanualmayimpair

systemperformanceandcompromisesafety.

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1.0Introduction

IntroductionTheIPES‐IR/UVflamedetector’sadvanceddetectiontechnologyincorporatesoptical

filtersconfiguredformaximumsensitivitytoradiationproducedbyflameorfireand

ensuresrapidflamerecognitionandalarmsignaling.TheIPES‐IR/UVhasafieldofview

ofnotlessthan90degrees.Uponfirerecognition,itsignalsachangeinstatefrom

normaloperationtofireinanyoriginalequipmentmanufacturersOEMorproprietary

alarmandresponsesystem.

Viaintegratedinfrared(IR)andultraviolet(UV)sensorstheIPES‐IR/UVmonitorsin

specificregionsofbothspectralranges.Intheinfraredspectrum,thedeviceis

configuredforsensitivitytowavelengthsintherangeof4.2to4.6microns,allowing

optimalsensitivitytohydrocarbonfires,andothertypessuchasmetalfireswhile

rejectingfalsesignalsfromincandescentlamps,sunlightandhotobjects.Forultraviolet

radiation,thedeviceisconfiguredforsensitivityintherangeof180to250nanometers,

makingthesensor“blind”tosunlightandradiationfromheatedobjectsbutstillableto

“see”theUVradiationemittedbyaflame.Withthesesettings,theIPES‐IR/UVselects

andalarmsfromthosecharacteristicwavelengthemissionsfromtheIR‐to‐UVspectrum

thatindicateactualflameorfire.

ThecombinationofmultiplesensorsandwavelengthrangesettingsmakestheIPES‐

IR/UVanexcellentchoiceforeliminationoffalsepositiveindicatorscausedbynon‐flame

sourcesofradiationsuchasartificiallighting,directandindirectsunlight,lightning,arc

weldingandmetalgrinding.

OurMissionESPSafety,Inc.’smissionistoprovidecompleteturn‐keyprotectionsolutionsbeginning

withthedesignstage,throughsysteminstallationandcommissioning,andon‐goingfield

serviceinhazardousenvironments.Ourlineofindustry‐leadingproducts,services,and

systemsbenefitssociety,saveslives,andpreservescapitalresources.

ESPSafety,Inc.Contact

Information

Telephone:408‐886‐9746

FAX:408‐886‐9757

Address:555NorthFirstStreet,SanJose,CA95112

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2.0Description

ApplicationTheIPES‐IR/UV’sdesignandexplosion‐proofratingsmakeitanexcellentchoicefor

indoorandoutdoorapplications,including:

Drillingandproductionplatforms

Shippingtankers,freighters,andothervessels

Fuelloadingfacilities

Refineries,bulkterminals,andtankfarms

LNG/LPGprocessingandstoragefacilities

Compressorstationsandpipelinefacilities

Petrochemical,paint,andfertilizerplants

Powerplantsandgasturbinefacilities

Transportationfacilities(airportsandsubways)

Oilandgasfiredboilers/furnaces

Aircrafthangars

SpecificationsTheIPES‐IR/UVmeetsindustrycertificationsandrequirementsforHazardousLocations.

DetectionType:Optical

DetectionMethod:IRandUVradiation

SpectralRange:4.2to4.6micron(IR);180to250nm(UV)

PowerSupply:18to32VDC

PowerConsumption:StandBy:2Wmax;AlarmState:3Wmax

FireRelayOutputs:Singlepolecontact,normallyopen,rated5A@30VDC;normally

closedcontactisavailableonrequest*

*NormallyclosedconfigurationisnotcompliantwithNFPA72,ULC/ORD–C386and

FM.

FaultRelayOutputs:Singlepolecontact,normallyopen,rated5A@30VDC;closedin

normalwork,openonfaultdetectionorlossofpower

Communications:

Analogoutput:4‐20mA

Digitalsignal:RS‐485withModbusprotocol

Wiring:14AWG(2.08mm2)or16AWG(1.31mm2).Shieldedcableisrecommended.

OperatingTemperature:‐40°Fto+185°F(‐40°Cto+85°C)

StorageTemperature:‐76°Fto+185°F(‐60°Cto+85°C)

Humidity:95%,non‐condensing

HazardousLocationClassification:Pleaserefertosection13.0Certifications

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ConduitEntry:¾”NPTapprovedHazLocbushing

EnclosureMaterials:316SSor6061Aluminum

EnclosureScrews:Pleaserefertosection13.0Certifications

Weight:SS=11lbs(5.0kg);Aluminum=5.5lbs(2.5kg)



3.0SafetyConsiderations

BeforeinstallingandoperatingtheIPES‐IR/UV,besuretoread

thisentiremanual.Failuretofollowtheseguidelinescouldresult

inimpairedproductperformanceandsafetyhazards.

GuidelinesFormaximumsafety:

Onlypersonswhohavethoroughlyreadandunderstoodthismanual,aretrainedin

safetytechniques,andhaveelectric‐safetycertificatesarepermittedtoinstalland

operatetheIPES‐IR/UV.

NeveroperatetheIPES‐IR/UVifthecasingisdamaged.

DonotseparatetheIPES‐IR/UVwhenenergized.

RefertotheAppendicesanddiagramsinthismanualtoensurethatthewiringisin

compliancewithlocalordinancesandtheNEC.

PerformregulartestingandmaintenanceasoutlinedintheMaintenancesection.

Ensurethatfire‐alarmandfire‐extinguishingsystemsandcontrolsareswitchedoff

beforeanytestingormaintenancetoavoidunwantedoperationofalarmsandfire‐

extinguishingequipment.

Alsoseetheindividualsectionsinthismanualforrelevantspecificsafetyguidelines.

ExplosionProtection

Means

ThetablebelowdescribesdesignfeaturesthatprotecttheIPES‐IR/UVagainstexplosions:

FeatureProtectionMeans

EnclosureofCurrent

CarryingParts

Thecasingincludesspigotjointswithcontrolledgapstomeet

explosion‐proofrequirementsforinstallationinClassI,DivisionI,

GroupB,CandD,andT5locations.

CaseMechanicalStrengthThehighmechanicalstrengthofthecaseisabletowithstandhigh

explosivepressureswithoutruptureorfailuresofmechanicalparts.

ThecasedesignisinaccordancewithFM3600andFM3615.

ManufacturingControlOf

Casing

RefertoAppendixA1formanufacturingdetails.Important

parametersinclude:

Maximumwidthandminimumlengthofspigotjoints

Surfaceroughnessofthejoinedparts

Thenumberofcompleteintactthreadsattheconduitentry

point

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FeatureProtectionMeans

IgnitionTemperatureTheignitiontemperatureofthesurroundingenvironmentislimited

bytheoutsidesurfacetemperatureofthehousing,whichdoesnot

exceed275°F(135°C).

SecuringofBolts,Joints

andGrounding

Springwashers,lockwashers,andlocknutsmaintaintheintegrityof

theboltedconnectionsbypreventinglooseningofthebolts.

JoinedPartsProtectionAnti‐seizelubricantisappliedonthecriticaljointsasdescribedon

AppendixA1.

CasingIngressProtectionThedesignofthecasingisprotectionclassIP66inaccordancewith

IEC60529‐004.

SealingCablesatConduit

Entry

Useapprovedhazardouslocationsealedconduitfittings.Foroutdoor

installations,ensuresealingmeetsIP66requirements.

Additional

Considerations

Itisimportanttoidentifyfalsealarmsourcesandanyconditionsthatcouldpreventthe

IPES‐IR/UVfromrespondingappropriatelytoafire.Thefollowingshouldbeconsidered:

FalseAlarm

Prevention

ArcWeldingandGasWelding

DonotperformarcorgasweldingwithinthefieldofviewoftheIPES‐IR/UV.Systembypass

ismandatoryforgasweldingandishighlyrecommendedforallweldingactivity.Referto

thesectiononFMCompliancebelowforresultsoftestingwithfalsestimuli.

Walkie‐Talkies

OwingtopotentialEMIandRFIinterference,walkie‐talkiesshouldnotbeusedwithin1foot

oftheIPES‐IR/UV.

FireTypesTheIPES‐IR/UVcandetecthydrocarbonfiresfrompetrochemicalsources,metalfires,and

firesfromwoodandpaperproducts.Inaddition,thedetectorisFM‐approvedfordetecting

methane,propane,n‐Heptane,JP4,andmethanolfires.

FMCompliance

IPES‐IR/UVMeetsFM(USandCanada)certificationsandrequirementsforHazardousLocation

classification:ClassI,DivisionI,GroupB,CandDandT5CasedesignaccordswithFM3600

andFM3615.Ta=‐40oCto+85oC(‐40oFto+185oF)IP66



Table des matières

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