3
Table of Contents
Table of Contents-----------------------------------------3
Table of Figures-------------------------------------------4
Introduction-------------------------------------------------4
Ordering Information ------------------------------------4
Specifications----------------------------------------------5
General------------------------------------------------------------5
Pulse Input-------------------------------------------------------5
Batch Controller Rate/Totalizer Display ---------------6
Relays -------------------------------------------------------------6
Modbus®RTU Serial Communications-----------------7
60101044 Digital Input & Output Expansion Module
-----------------------------------------------------------------------7
MeterView Pro --------------------------------------------------7
Compliance Information--------------------------------8
Electromagnetic Compatibility----------------------------8
Safety Information----------------------------------------9
Installation --------------------------------------------------9
Unpacking--------------------------------------------------------9
Panel Mounting Instructions-------------------------------9
Mounting Dimensions ------------------------------------10
Transmitter Supply Voltage Selection (P+, P-) ----10
Connections---------------------------------------------------11
Connectors Labeling--------------------------------------11
Power Connections ---------------------------------------11
Pulse Signal Connections -------------------------------12
Modbus RTU Serial Communications----------------12
Relay Connections ----------------------------------------12
Switching Inductive Loads-------------------------------13
F4 Digital Input Connections----------------------------13
External Relay & Digital I/O Connections -----------14
Interlock Relay Feature ----------------------------------14
Basic Operation and Programming--------------- 15
Front Panel Buttons and Status LED Indicators--15
Controller Operation----------------------------------------16
Batch Control Operation Example---------------------17
MeterView®Pro Software ---------------------------------19
MeterView Pro Installation ------------------------------19
Display Functions and Messages----------------------20
Setting Numeric Values -----------------------------------22
Setting Up the Batch Controller (setup) -------------23
Scaling and Calibration ----------------------------------24
Setting the Input Signal (Input) -----------------------24
Setting the Totalizer and Batching Features (total)
-----------------------------------------------------------------24
Setting the Input Units or Custom Tags (units)---24
Setting the Decimal Point (dEc pt)-------------------25
Programming the Batch Controller (prog)-----------25
Input Calibration Method (InCAL)------------------26
K-Factor Calibration (Factor) ----------------------26
Scaling the Controller (SCALE)----------------------27
Time Base, Total Conversion Factor & Total
Reset------------------------------------------------27
Batch Start Mode (mode)------------------------------28
Calibrating the Controller with External Source
(Cal)-------------------------------------------------28
Setting the Display Parameter & Intensity (dsplay)
----------------------------------------------------------------- 29
Setting the Relay Operation (relay) ------------------ 30
Relay Assignment (Assign) ---------------------------- 31
Setting the Relay Action--------------------------------- 31
Setting Batch Control Relays--------------------------- 31
Programming Alarm Set and Reset Points --------- 32
Setting Fail-Safe Operation----------------------------- 32
Programming Time Delay------------------------------- 32
Relay Operation Details----------------------------------- 33
Overview----------------------------------------------------- 33
Relays Initialization --------------------------------------- 33
Fail-Safe Operation--------------------------------------- 33
Front Panel LEDs ----------------------------------------- 33
Automatic Reset (Auto)---------------------------------- 34
Pump Alternation Control-------------------------------- 34
Setting Up the Interlock Relay (Force On) Feature34
Sample Relay Operation -------------------------------- 35
Relay and Alarm Operation Diagrams---------------- 35
High Alarm Operation (Set > Reset)------------------ 35
Low Alarm Operation (Set < Reset) ------------------ 35
High Alarm with Fail-Safe Operation (Set > Reset)
----------------------------------------------------------------- 35
Low Alarm with Fail-Safe Operation (Set < Reset)35
Rate Relay Sampling Operation----------------------- 36
Total Relay Sampling Operation----------------------- 36
Time Delay Operation------------------------------------ 37
Reset Menu (reset)----------------------------------------- 38
Control Menu (Contrl)------------------------------------- 38
Setting Up the Password (pass)------------------------ 38
Protecting or Locking the Controller------------------ 38
Grand Total Reset Password & Non-Resettable
Total ---------------------------------------------------------- 39
Making Changes to a Password Protected
Controller---------------------------------------------------- 39
Disabling Password Protection ------------------------ 39
Advanced Operation and Programming---------40
Advanced Features Menu & Display Messages--- 41
Function Keys Operation-------------------------------- 42
F4 Operation------------------------------------------------ 42
Multi-Point Calibration & Scaling ---------------------- 42
Maximum/Minimum Readings-------------------------- 43
Noise Filter (filter) ------------------------------------- 43
Noise Filter Bypass (bypass)--------------------------- 43
Rounding Feature (round)------------------------------ 43
Modbus RTU Serial Communications (serial)--- 44
Select Menu (SElEct)------------------------------------ 44
Signal Conditioning Selection (Functn)---------- 45
Low-Flow Cutoff (CutofF) --------------------------- 45
Total and Grand Total Count Direction (Count) 45
Programmable Function Keys User Menu (user)- 45
Troubleshooting-----------------------------------------47
Diagnostics Menu (diag)-------------------------------- 47
Determining Software Version ------------------------- 47
Reset Controller to Factory Defaults ----------------- 47
Factory Defaults & User Settings---------------------- 48
Troubleshooting Tips-------------------------------------- 49