Eqss Gen-3 LMS Manuel utilisateur

EQUIPMENT SAFETY SYSTEMS PTY LTD

eqss™ Gen-3 LMS

Telehandler Load Management System

Installation Manual for JCB 5 1-70 CS

PLEASE NOTE:

VER: 1607211119

***Failure To Follow Installation Manual Will Void Warranty***

***Do Not Swap Components between Gen3-LMS kits***

When installing multiple Gen3-LMS kits, make sure the serial

number on the sticker matches the serial number on the

machine.

Documentation Conventions

The list below highlights important do umentation onventions.

Text presented in this manner is intended to provide the user

with some general information. The user should ensure

information presented in this manner is clearly understood.

Text presented in this manner provides the user with

information to assist in completion of the current procedure

being explained.

Text presented in this manner indicates that a failure to follow

directions could result in damage to equipment, loss of

information, bodily harm, or loss of life.

VER: 1607211119 2 of 40

Important Information

Information ontained in this publi ation regarding this devi e's appli ations and the like is

provided only for your onvenien e and may be superseded by updates. It is your

responsibility to ensure that the appli ation or our equipment meets with your

spe ifi ations.

EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES

OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY

OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED

TO, IT'S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS

FOR PURPOSE.

Equipment Safety Systems dis laims all liability arising from this information and its use.

Use of Equipment Safety Systems’ produ ts as riti al omponents in life support systems

is not authorised ex ept with express written approval by Equipment Safety Systems. No

li enses are onveyed, impli itly or otherwise, under any Equipment Safety Systems

intelle tual property rights.

VER: 1607211119 3 of 40

Table of Contents
Tools Required for Installation.....................................................................................5
Covers........................................................................................................................... 
Cable Reeler Installation...............................................................................................7
Cable Reeler Mounting Position...............................................................................9
Pressure Sensor Installation.......................................................................................10
Main Cylinder Pressure Sensors............................................................................10
Compensation Pressure Sensors............................................................................12
Reverse Camera..........................................................................................................14
Forward Camera..........................................................................................................15
Signal Light Installation..............................................................................................17
With Windshield Guard Bar.....................................................................................17
Without Windshield Guard Bar................................................................................18
Can Pressure Input Module (CPIM)............................................................................20
External Cable Completion.........................................................................................21
Can Cabin Interface Module (CCIM)...........................................................................23
Dashboard Switches....................................................................................................24
Display Installation......................................................................................................25
Machine Connections..................................................................................................2 
Finalisation..................................................................................................................29
Set Time & Sensor Calibration...................................................................................32
Appendix A: Attaching Display Connectors...............................................................35
Indexes and Tables.....................................................................................................39
 VER: 1607211119   4 of 40 

Tools Required for Installation

The tools required to perform the installation of the TSS are listed below

•Pen il or Texta

•Drill

•Drill bits

◦3.3 mm

◦4.5 mm

◦5 mm

◦6.25 mm

◦6.8 mm

◦8.5 mm

•Centre pun h

•Tap T-Handle

•Taps

◦M6

◦M7 x 0.75

◦M8

•Drill and tap oil

•Metri Allen keys

•Phillips Head s rew driver

•Spanners and so kets

◦7 mm

◦10 mm

◦13 mm

•Lo ktite thread lo ker

•Side utters

•Stanely knife

•Crimpers

•Wire strippers

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Covers

Remove the following overs before starting the installation

Step Description Diagram

1. Release the dashboard display bolts

2. Remove the indicator display behind

the steering wheel

3. Remove the cover for the hydraulics

behind the cabin

Table 1: Cover removal

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Cable Reeler Installation

The able reeler is used to measure the boom extension to determine the maximum lifting

apa ity.

A false N07 fault can occur if the boom jumps off the stow

switch due to pressurising the hydraulic system and without

operating the boom extension control. Ensure the stow switch

arm is correctly adjusted to prevent this error.

Step Description Diagram

1. Drill and tap the holes for the cable

reeler according to the mounting

diagram on page 9.

Mount using the supplied M x 12

mm bolts and washers.

2. Drill and tap an M8 hole for the

cable anchor. Ensure the cable

anchor is positioned so the cable

runs in line with the boom.

Mount the cable anchor and secure

the cable to the anchor.

3. Drill and tap the M holes for the

stow switch trigger. Ensure the stow

switch is pressed when the boom is

retracted.

Mount the stow switch trigger using

the supplied M x 30 mm bolts and

17 mm standoffs.

VER: 1607211119 7 of 40

Step Description Diagram

4. Connect the supplied M12 10 metre

cable (CB001027) into the cable

reeler connection.

5. Run the cable along the hydraulic

pipes running down the boom,

secure using cable ties every 150

mm to 200 mm.

Cable tie to the flexible hydraulic

hoses down to the chassis. Make

sure the cable isn't pinched or

stretched when the boom is raised

or lowered.

Run the cable towards the cabin and

cable tie with the other cables

during External Cable Completion on

page 21.

Table 2: Cable Reeler Installation

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Cable Reeler Mounting Position

Illustration 1: Cable Reeler Mounting Position

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Pressure Sensor Installation

The hydrauli pressure sensors are used to measure the lifting load of the telehandler.

Main Cylinder Pressure Sensors

Step Description Diagram

1. Raise the boom to approximately 40

degrees.

Support and secure the boom using

an A Frame or similar apparatus. It

must support at least 2 tons.

Apply the handbrake and insert

chock under wheels.

Release the blanking cap on the

hydraulic tee.

Removing the blanking cap will

release the hydraulic pressure which

may result in a spray of oil.

Install the supplied pressure sensor

and ensure it is tightly sealed.

2. Install the tee connector and

pressure sensor into the rod of the

main lift cylinder, where the flexible

hose is connected to the solid hose

on the chassis under the lift

cylinder.

Start the machine, pressurise the

boom and check for leaks.

View from under the main lift

cylinder

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