ENVO D Series Manuel utilisateur

D-SERIES + R-SERIES

CONVERSION KIT

USER MANUAL

+1 (604) 423-3381 ENVODRIVE.COM

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 2

TABLE OF CONTENTS

1. INTRODUCTION 3

1.1. Use of Manual 3

1.2. Service & Technical Support 3

1.3. Illustrations 3

2. SAFETY & GENERAL TIPS 4

2.1. Street Legality 4

2.2. Rules of the Road 5

2.3. Before your First Ride 6

2.4. Battery & Charger Safety 7

2.5. First Charge 7

2.6. Battery Removal & Installation 9

2.7. Charging your Battery 10

2.8. Battery Transport 11

2.9. Battery Disposal 11

2.10. Local Regulations 11

2.11. General Riding Tips 11

2.12. Safe Operating Conditions 14

3. PRODUCT DESCRIPTION 15

3.1. Components 15

4. ASSEMBLY INSTRUCTIONS 16

4.1. General Requirements 16

4.2. Unboxing and Unpacking 16

4.3. Rear Hub Motor 17

4.4. Downtube Battery Installation 21

4.5. Rack Battery Installation 23

4.6. Display, Throttle & Brake Sensors 26

4.7. Pedal Assist Sensor Installation 30

4.8. Wiring 32

4.9. Wiring Map 34

4.10. Controller & Controller Bag Setup 35

4.11. Testing of Sensors & Motor 36

5. OPERATING YOUR PRODUCT 37

5.1. LCD Controller Function Overview 37

5.2. Display Content 38

5.3. LCD Meter Programming And Use 38

5.4. Hand Throttle Control 40

5.5. Brakes 40

5.6. Operating Range 41

5.7. Maximize your Range 41

6. MAINTENANCE & REPAIR 42

6.1. Maintaining Parts 42

6.2. In Case of Accident 43

6.3. Quick Troubleshooting 45

6.4. Troubleshooting Table 45

7. TRANSPORTATION & STORAGE 51

7.1. Transportation 51

7.2. Storage 51

8. GENERAL TERMS & WARRANTY 49

8.1. Warranty 49

8.2. Registering Product Warranty 50

9.4. Liability Disclaimer 50

9.5. Exclusions 50

9.6. Satisfaction Guarantee 50

9.7. Customer Service 50

9.8. Troubleshooting & Technical 50

10. CONTACT 52

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 3

1. INTRODUCTION

WELCOME TO THE ENVO FAMILY

Thank you for choosing an ENVO Conversion Kit. As a leader in electric bike design and distribution

in Canada, we are passionate about our customers riding their bikes more and driving their cars

less. We are focused on ensuring that you have a safe and enjoyable riding experience for years to

come. At ENVO, we are committed to developing sustainable zero emission mobility systems and

work hard to maintain the satisfaction of our customers. Please stay connected and share anything

that can help us improve our products and service.

1.1. USE OF MANUAL

For safe and enjoyable operation and installation of all ENVO Drive Systems products please

carefully read and follow the recommendations outlined in this manual. It is critical that you clearly

understand all general operations of various parts of your ENVO Drive Systems product.

Please pay extra attention to any information marked with a caution or warning symbol:

1.2. SERVICE & TECHNICAL SUPPORT

Please contact us regarding any technical issues that you encounter, we are here to help. Give us

a call, visit our help centre at support.envodrive.com, or refer to the tutorial videos on our website.

This manual is not intended to be an extensive service guide.

1.3. ILLUSTRATIONS

The illustrations in this manual may not be perfect representations of your ENVO Electric SnowBike Kit,

and some of the components may differ. The models illustrated are for instructional purposes only.

Read, understand, and follow all of the instructions and safety precautions in this manual

and on all product labels. Failure to follow the safety precautions could result in serious

injury or death.

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 4

2. SAFETY & GENERAL TIPS

2.1. STREET LEGALITY

• Electric bikes or conversion kits considered street legal under Canadian and US Federal Electric

Bike Regulations are viewed as bicycles, not motorized vehicles and do not require an insurance

license plate or driver’s license. It is important to check your province/state, county, and local

laws to ensure that your ebike complies with local regulation provisions

• ENVO ebikes general settings comply with 32km/h (20mph) max assisted speed, 500W max

mechanical power, equipped with brake cut-off switches and options to control assist power

while riding. These provisions suce all Canadian federal and provincial regulations. Parks and

other privately managed properties might have different rules. ENVO ebikes are considered

ebike Class II in the US

• Please note street legal does not mean cyclists can ride an electric bike or trike on bicycle

pathways and trails that restrict the use of electric assist bikes

• There may be components such as throttle that have a different legal denition depending on

the province/state you are located in. Because of this we have provided controller settings that

can adapt to a variety of specications

• By modifying an electric bike or conversion kit’s settings, upgrading a component’s capacity,

such as the controller or motor, the product may lose its street legality even if modications are

done by a professional. If at any point ENVO Drive Systems is asked to implement upgrades, we

will notify you if the modications exceed street legal limits

• ENVO is not liable for the legality of use of products in various locations

Your insurance policy may not provide coverage for accidents related to the use of an ebike.

Make sure to contact your insurance company to know about your coverage.

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 5

2.2. RULES OF THE ROAD

• Always obey all the trac rules, regulations, signs, and signals

• Always wear a bicycle helmet that meets or exceeds safety standards

• Ride in a single le on the right side of the road

• Avoid drain grates, soft road edges, gravel, sand, potholes, and uneven paving

• When crossing the railroad track, pay extra attention as you may lose control

• Avoid unsafe actions when riding the ebike

• Do not carry a payload that shifts your balance, hinder your vision, or affect your hearing

• Always have both of your hands on the handlebar

• Do not tow or push the product

• Replace broken parts immediately

• If any ebike component is not functioning properly, end the ride immediately

Failure to follow recommendations outlined in this section may cause damage to property,

injury, or even death.

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 6

Figure 2.3.A Figure 2.3.B

2.3. BEFORE YOUR FIRST RIDE

• If you have an impairment or disability such as visual impairment, hearing impairment, physical

impairment, cognitive impairment, and/or a seizure disorder, consult your physician before

riding any ENVO Drive Systems product

• Before going on your rst ebike adventure, take time to get familiar with your ebike

• Make sure everything on the bike is secured and tight, the battery is locked, and there is no play

in any screws or bearings

• Check if you are able to turn the handlebar while the wheel is held in place Figure 2.3.A

• Check if the handle bar is secured to the stem by trying to twist the bars forward and backward

Figure 2.3.B

• Ride around a quiet area at the lowest PAS (Pedal Assist LCD) setting, get familiar with your

brakes and settings

• Be sure to bed in the brakes (See Brakes, Section 5.5.). Failure to do so will result in lower than

optimum braking performance and can lead to squealing

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 7

2.4. BATTERY & CHARGER SAFETY

• Please keep the battery away from excessive heat and moisture, do not spray with high pressure

water, and do not store outdoors in freezing temperatures below 0°C

• Always store your battery in a well ventilated, cool, dry room at room temperature

• Keep away from children and pets

• If you notice any SMOKING OR SPARKING while charging immediately disconnect the battery

• Disconnect the battery from the charger once the charger light is green. And disconnect the

charger from the wall plug

• Always fully charge the battery before storage and continue to check up on and charge every 2

months. Failure to do so can result in a loss of capacity to the battery and may even permanently

damage the battery cells, which will void the warranty

• Always unplug the charger when not in use

• Take care of the pins. Always be gentle when pulling the charging pin out. Rough use of the pins

can cause irreversible damage to the pins and battery

• Always use the charger provided by ENVO for the ENVO battery

• Make sure you always seal the USB port when not in use

• Port is only designed for charging low voltage electronics. The output of the USB port is 5V, 1A

• Always unplug the charger when not in use

• To minimize chances of sparking, rst gently plug the charger into the battery and then plug the

charger into the wall

• The charger may get hot while charging. Make sure charger’s surrounding is open for natural heat

dissipation

NEVER disassemble the battery, there is signicant risk of shock and damage to the battery.

Doing so will also void the warranty. DO NOT puncture or crush the battery, or expose to server

vibrations and impacts.

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 8

Do not use the ENVO battery charger for any purpose other than charging your ebike. Do not

use the ENVO battery as a power source for any other devices than your ENVO ebike. If you

do so the warranty will not be applicable, and ENVO Drive Systems will not be liable for any

damage to the system or injury to the persons.

2.5. FIRST CHARGE

• When you rst receive your battery it will have about 50-70% of charge

• After your rst few rides charge your battery fully as close to 12 hours, but no longer than that

• This may require you to leave the battery in charge even when the charger light is green

• This is to ensure that each and every cell is charged to its full capacity leading to a more ecient

and long lasting system

• The full voltage of the 36V battery pack is around 42V, and can be checked in the LCD display

• Future charging times should only be limited to 5-6 hours

Do not drop the battery. Damaged batteries can cause re and may explode which can lead

to damaged property, injury or even death.

Do not puncture or crush the battery. Do not expose the battery to severe vibrations or impacts.

Failure to properly use, charge, and store your battery as instructed will void the warranty and

could cause a hazardous situation.

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 9

Figure 2.6.A

Figure 2.6.B

Figure 2.6.C

Figure 2.6.D

2.6. BATTERY REMOVAL & INSTALLATION

BATTERY REMOVAL

• Turn the key counterclockwise to unlock the battery

• The lock is located on the left side of the bike Figure 2.6.A

• Hold the battery and push with your thumb while pulling with

your ngers. The battery should easily come off Figure 2.6.B

BATTERY INSTALLATION

• To reinstall, rst gently turn the key into the lock position

• Then line the pins at the back of the battery with the slots

and make sure the battery is aligned Figure 2.6.C

• Give a gentle push towards the back, then rmly press the

front of the battery down. If done correctly, you should hear a

click locking battery into the place

• Make sure the battery is rmly locked before operating the

ebike Figure 2.6.D

ENVO D-SERIES + R-SERIES CONVERSION KIT MANUAL |VERSION 1.0 10

2.7. CHARGING YOUR BATTERY

• When it comes to charging the battery, there are two options you can either charge the battery

while it is on the bike, or you may take it with you and charge it in your home or oce

• For safety, always turn off your battery before charging

• Your bike comes with an on-board charging system accessed by the pull-out zip chord on the left

side of the controller, if you choose to charge while battery is still on the bike

• If you choose to take the battery with you to charge, there is a charging port near the bottom of

the battery. Located on the bottom side there is a pullout zip chord.

• Always charge in a well ventilated, cool room

• Do not leave unattended for long periods of time

• Charging time: 5-6hrs or until the charger light is green no longer than 9hrs

IMPORTANT NOTE:

As your battery ages, it will gradually lose capacity. With proper care and maintenance, your

lithium ion battery will retain up to 70% of its capacity for about 500 full discharge/recharge

cycles. As capacity diminishes, you will notice a gradual drop off in max range capability.

When range falls to an unacceptable level, contact your local ENVO dealer to purchase a

new battery.

Please make sure you are gentle anytime you are inserting or removing the port’s charging

cable. Failure to do so can result in damaged pins and poor connections.

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