Installation and Operation Manual – AQUATEC 1000 Table of Contents
Doc.-ID: AQUA_16012020_EN 3
Table of Contents
1System Description 4
1.1System Overview ................................................4
1.2Measuring Principle.............................................6
1.3Measuring Principle Water Vapor........................6
1.4Intended use .......................................................6
1.5Safety Hazards....................................................6
1.6Disruption of the Process ....................................7
1.7Storage instructions ............................................7
1.8Name Plates .......................................................7
2Installation 8
2.1Installation Requirements for Electronic Unit ......8
2.2Installation of Probe Signal Cable FEP-0001 ......9
2.3Access to the Terminals....................................10
2.4Ferrite Sleeves (EMC).......................................10
2.5Wiring Diagram of the Electronic Unit ...............11
2.6AQUATEC® 1000 Wiring diagram ....................12
2.7Installation of the probe.....................................13
2.8Mounting of the Probe.......................................13
2.9Adjusting the V-shield / filter head.....................14
2.10Electrical Connections of the Probe ..................15
2.11Requirements for Pneumatic Tube FEP-0002 ..15
2.12Preparation of the pneumatic Tube ...................16
2.13Gas plans..........................................................16
2.14Pneumatic Connections of the Probe................16
2.15Pneumatic Connections of the Electronic Unit ..17
3Initial Operation 18
3.1Checklist before commissioning the system .....18
3.2System Power Up .............................................18
3.3Display - Probe Heating Phase .........................18
3.4Display - Measuring Mode ................................18
3.5Keypad and Display ..........................................19
3.6Status LEDs ......................................................19
3.7Softkey Symbols ...............................................19
3.8System Code.....................................................19
3.9Adjustment of the Analyzer to the Dryer............19
4Software Overview and Explanations 20
4.1Menu Overview - SYS-MENU ...........................20
4.2Software Explanations - SYS-MENU ................23
4.2.1O2Measuring Ranges (Scaling)........................23
4.2.2Measuring value averaging for .......................... 23
4.2.3mA output on system errors ..............................23
4.2.4O2limit alarm settings .......................................23
4.2.5O2Sensor calibration values ............................. 24
4.2.6Time per test gas apply.....................................24
4.2.7Delay time to process........................................24
4.2.8Automatic Calibration (ACAL) ...........................24
4.2.9Automatic Calibration Settings ..........................24
4.2.10Bluetooth...........................................................25
4.2.11Measuring units.................................................25
4.2.12Language ..........................................................25
4.2.13Change system code ........................................25
4.2.14Load factory settings .........................................25
4.2.15Service (Factory Service Settings) .................... 25
4.3Calibration Menu ............................................... 26
4.3.1Calibration Menu - Display Overview ................ 26
4.3.21-point calibration (manual) .............................. 27
4.3.32-point calibration (manual) .............................. 27
4.4System Checks................................................. 28
5Service and Maintenance 29
5.1Exchange fuses ................................................ 29
5.2Flow rates for Test Air and Reference Air ......... 29
5.3Adjusting Flow Rate (integrated Pneumatics) ... 30
5.4Position of the adjustment valves ..................... 31
5.5Replacing the Filter ........................................... 31
5.5.1Remove old Filter.............................................. 31
5.5.2Cement in new Filter ......................................... 32
5.6Replacing the probe.......................................... 32
5.7Replacing the O2Sensor .................................. 33
5.8Exchange of Probe Inner Parts......................... 34
5.9Exchange of Thermocouple Element................ 34
5.10Exchange of Heating Element .......................... 35
5.11Exchange of Signal Measuring Wire................. 35
5.12Exchange of 4-Hole Ceramic Rod .................... 35
5.13Relay Outputs / Functions and Correlation ....... 36
5.14Digital Inputs ..................................................... 37
5.15Stability Criteria for Calibration ......................... 37
5.16Reaction Time of the mA Output....................... 37
5.17Extension Modules............................................ 37
6Status Messages 38
6.1Error Messages ................................................ 38
6.2Alarm Messages ............................................... 39
6.3Maintenance Messages .................................... 39
7Troubleshooting 40
ATechnical Data 41
A.1Technical Specifications - Electronic Unit ......... 41
A.2Technical Specifications - Probe....................... 42
A.3Gas Supply - Systems with Instrument Air........ 43
BDimensional drawings 44
B.1Dimensions of Electronic Unit Housing versions44
B.2Probe Dimensions ............................................ 44
B.3Counter Flange Dimensions ............................. 45
B.4Dimensions of protection tube flanges .............. 46
CSpare Parts 47
C.1Probe Components - KES-132X ....................... 47
C.2Probe inner parts assembly .............................. 48
C.3Mounting Plates of the Electronic Unit .............. 49
C.4Display Board ................................................... 50
DWarranty 51
EDeclaration of Conformity 52
Index 53
