Engcon GH1000L Manuel utilisateur
User manual
PALLET FORK
GH1000 | GH1000L | GHH1000 | GHH1000L | GH1200 | GHH1200 | GHH1200L |
GH1500 | GHH1500
Article 9000122 | Version 1.7
Language
Country
Original Instructions
Preface
Preface
Dear Customer,
Thank you for choosing a product from engcon.
engcon is the market leader in tiltrotators and tools for excavators. We represent
innovation, knowledge and experience, and we develop our products with a focus on the
customer's needs. Please visit our website for contact information and details about the
rest of our product range.
www.engcon.com
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Table of Contents
Table of Contents
1. Introduction
1.1. General............................................................................................................ 5
1.2. Scrapping and recycling.................................................................................. 5
1.3. Warranty.......................................................................................................... 6
1.4. Technical support and spare parts.................................................................. 6
1.5. Product approval............................................................................................. 7
1.5.1. EU Declaration of Conformity.................................................................. 7
2. Safety
2.1. General............................................................................................................ 8
3. Design and function
3.1. General............................................................................................................ 9
3.2. EC-Oil.............................................................................................................. 10
4. Installation
4.1. Identification.....................................................................................................11
4.2. Mechanical.......................................................................................................12
4.3. Electrical and hydraulics..................................................................................12
4.4. On completion................................................................................................. 13
5. Operation
5.1. Before and during use.....................................................................................14
5.1.1. Before use............................................................................................... 14
5.2. Excavator/Backhoe loader...............................................................................15
5.3. Tiltrotator..........................................................................................................15
5.4. Attachment.......................................................................................................16
5.4.1. After attachment.......................................................................................16
5.5. Handling loads.................................................................................................17
5.6. Driving..............................................................................................................18
5.7. Detaching.........................................................................................................18
6. Maintenance
6.1. General............................................................................................................ 19
6.2. Daily inspections..............................................................................................20
6.3. Special maintenance....................................................................................... 21
6.3.1. EC-Oil.......................................................................................................21
6.4. Checks every 500 operating hours................................................................. 22
6.5. Lubricate every 40 operating hours.................................................................23
6.5.1. Pallet fork greasing..................................................................................23
6.6. Tightening torque.............................................................................................23
7. Decals
7.1. Warning decals................................................................................................24
7.1.1. Warning decals in cab............................................................................. 24
7.1.2. Symbol legend......................................................................................... 24
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Table of Contents
8. Technical data
8.1. Mechanical.......................................................................................................26
8.2. Hydraulic.........................................................................................................26
9. Glossary
9.1. Designations.................................................................................................... 27
9.2. Abbreviations................................................................................................... 27
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1 Introduction
1. Introduction
1.1. General
This user manual contain important information about your product's functions and
characteristics, and how to use it in the best way. Before you begin using the product, it is
important that you read and understand the content of these instructions, especially the
sections that address safety.
In addition to these instructions, you must study and understand the applicable safety
information for the relevant base machine as well as any other equipment involved.
The user manual is supplied with supplementary documentation providing more detailed
descriptions of the installation, fitting, operation and maintenance of control systems and
custom modifications for your specific product.
Information, images, illustrations and specifications used in the instructions are based
on product information that was available at the time of going to press. Images and
illustrations used in the instructions are typical examples and not intended to be exact
depictions of various part of the product. We reserve the right to make changes without
prior notice.
Always store the user manual together with any other supplementary information in a safe
manner and such that it is always available.
1.2. Scrapping and recycling
engcon makes constant efforts to reduce its environmental impact. engcon's products
comprise at least 99 per cent recyclable material. All assembly and service work must
take place in compliance with legislation and ordinances governing the environment,
health and occupational safety. This refers to all work with residual materials including
handling, storage and processing. To prevent contamination of soil and water, spillages
must be avoided. Should a spillage occur, it must be dealt with.
Hazardous waste may only be disposed of by those authorized to do so. All waste
produced must be disposed of in compliance with applicable legislation and ordinances:
- Metal and plastics to be recycled.
- Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).
- Oils and greases are normally used for energy recovery (sort as hazardous waste).
- Electronic components to be recycled for materials (sort as hazardous waste).
- Packaging to be sorted at source and recycled for materials.
- Paper to be sorted at source and recycled for materials.
If in doubt, contact the environmental manager at engcon.
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1 Introduction
1.3. Warranty
This product was designed, dimensioned and manufactured by engcon. It is forbidden
to modify, alter or convert this product such that it no longer corresponds to the
manufacturer's specifications. When replacing parts or making repairs, contact an
authorized workshop.
Warranty: One (1) year providing the product has not been subjected to abuse or other
abnormal operation.
1.4. Technical support and spare parts
Contact information for support and spare parts can be found at www.engcon.com.
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1 Introduction
1.5. Product approval
1.5.1. EU Declaration of Conformity
Manufacturer:
engcon Nordic AB
Address:
Box 111, SE 833 22 Strömsund, SWEDEN
Telephone:
+ 46 670 178 00
Email:
engcon hereby declares that the below is manufactured in conformance with Machinery Directive 2006/42/
EU.
Type designation:
Part no:
Serial No:
Max jacking point:
Max hydraulic pressure:
Date:
Other:
Because the following standards and regulatory directives are also applied, the product complies with the
requirements for CE marking.
-SS-EN ISO 12100:2010, SS-EN 474-1:2006+A5:2018 and SS-EN 474-5:2006+A3:2013
dold text
This declaration and engcon's warranties will cease to be valid immediately if spare parts other than engcon
original spare parts are used, or if any changes or other interventions are made without engcon's permission.
Osynlig fras
Krister Blomgren - Signatory for engcon Nordic AB
Osynlig fras
Qualified person authorized to compile the technical documentation:
Fredrik Jonsson, Head of R&D, engcon AB
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2 Safety
2. Safety
2.1. General
It is important that you read and understand all warnings prior to installation work on this
product or before you use it and any accessories supplied. The warning texts highlight
potential risks and describe how to avoid them. The following warning levels are used in
this user manual:
DANGER
Indicates that an accident will occur if the regulation is
not followed. Risk of personal injury or death.
WARNING
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury or death.
CAUTION
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury.
IMPORTANT
Indicates that an accident may occur if the regulation is
not followed. Risk of damage to property, process or the
surroundings.
REMARKS
Specifies additional information that may make performance or
understanding of specific operations easier.
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3 Design and function
3. Design and function
3.1. General
The engcon pallet fork make pallet handling easier and more efficient. It has a robust,
well-conceived design for best visibility.
DANGER
Do not exceed tipping load limits. The weight of the
product and the increased reach may impair stability.
Risk of personal injury and damage to property.
The pallet fork is available in two different versions – hydraulic and mechanical.
Hydraulic
The pallet fork is connected to the machine hitch/quick coupler. Its hydraulic hoses are
connected to the base machine's hydraulic system. The fork carriage is equipped with two
hydraulic cylinders that each operate one blade. The blades can be moved apart or closer
together by means of the base machine's hydraulic system.
The hydraulic assembly includes a flow divider for the smoothest possible fork spreading.
Fork spreading – use hoses A + B.
GHH = Hydraulic spreading.
Pos.
Designation
1
Fork carriage
2
Blades
3
Hydraulic cylinders
12
3
Figure 1.
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3 Design and function
Mechanical
The pallet fork is connected to the machine hitch/quick coupler. The pallet fork blades are
fitted with locks to enable the correct distance to be set between the blades. The blade
carriage is fitted with end stops to prevent the blades from sliding off.
GH = Mechanical spreading.
Pos.
Designation
1
Fork carriage
2
Locking
3
Blades
1
2
3
Figure 2.
3.2. EC-Oil
engcon’s system for more efficient tool changes. It provides the ability to switch hydraulic
tools without leaving the cab. The system is designed for maximum reliability in harsh
environments. It is a fully hydraulic system that handles the connection of tools under full
system pressure.
Figure 3.
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