Enertech Bentone B1FUV Classic Caractéristiques techniques

Providing sustainable energy solutions worldwide

178 066 31-3 2017-10–09

Installation- and maintenance instruction

B1FUV CLASSIC

Contents

1. GENERAL ____________________________________________3

1.1 Description _____________________________________________ 3

1.2 Safety directions ________________________________________ 4

1.3 Condensation in chimney _________________________________ 4

1.4 Setting the burner _______________________________________ 4

2. TECHNICAL DATA _____________________________________5

2.1 Type designation B ______________________________________ 5

2.2 Dimensions_____________________________________________ 5

2.3 Burner capacity _________________________________________ 5

2.4 Recommended nozzle ___________________________________ 5

3. INSTALLATION ________________________________________6

3.1 Acceptance inspection ___________________________________ 6

3.2 Preparations for installation _______________________________ 6

3.3 Distribution of oil ________________________________________ 6

3.4 Electrical connections ____________________________________ 6

3.5 Setting of the shrouded disc and air ﬂow ____________________ 6

4. BASIC SETTINGS _____________________________________7

4.1 Pump pressure, bar______________________________________ 7

4.2 Adjustment of the nozzle assembly_________________________ 7

4.3 Air adjustment __________________________________________ 7

4.4 Pressure in front of the shrouded disc ______________________ 7

5. MAINTENANCE _______________________________________8

5.1 Suspension of burner ____________________________________ 8

5.2 Removing the blast tube__________________________________ 8

5.3 Shrouded disc __________________________________________ 8

5.4 Rubber cable ___________________________________________ 8

5.5 Setting the ignition electrodes _____________________________ 9

5.6 Suction plate __________________________________________ 10

5.7 Cleaning the fan wheel __________________________________ 10

5.8 Trimming ______________________________________________ 10

5.9 Automatic air damper ___________________________________ 10

5.10 Service position electric package _________________________ 11

5.11 Pump ﬁlter ____________________________________________ 11

6. INSTRUCTIONS PUMP TYPE BFP 41L3 ________________12

6.1 Technical data _________________________________________ 12

6.2 Components __________________________________________ 12

6.3 Venting _______________________________________________ 12

6.4 BFP 41L3 operation principle_____________________________ 13

6.5 Suction line tables ______________________________________ 14

7. ELECTRIC EQUIPMENT_______________________________15

7.1 Oil burner control: LMO14.113... / LMO24.255... ___________ 15

8. FAULT LOCATION ____________________________________18

8.1 Burner fails to start _____________________________________ 18

8.2 Burner fails to start after normal operation __________________ 18

8.3 Delayed ignition, burners starts violently____________________ 18

9. DECLARATION OF CONFORMITY______________________19

10. OIL BURNERS MAINTENANCE INSTUCTIONS __________20

3171 155 05 05-01

3456

1112

15 16

17 18

19 20

01. GENERAL

Description

1. Fan housing, upper part

2. Fan housing, middle part

3. Photoresistor

4. Test nipple, fan pressure

5. Frame

6. Blast tube

7. Control box

8. Electric contact X1,X2 (see wiring diagram)

9. Ignition transformer

10. Oil pump

11. Motor

12. Air adjustment

13. Adjustment of nozzle assembly

14. Automatic air damper

15. Suction plate

16. Fan wheel

17. Shrouded disc

18. Preheater

19. Electrodes

20. Oil pipe

21. Plate, silencer

1. GENERAL

1.1 Description

4171 355 02 07-01

01. GENERAL

- The contents of this manual are to be observed by all who work for

any reason on the unit and its appertaining system parts.

- This manual is intended especially for authorised personnel.

- This manual is to be regarded as part of the burner and shall always

be available near the place of installation.

- Ensure that the supply of fresh air to the place where the burner is



- Bentone recommends that the burner is switched off while the cistern



risk of clogging.

- Ensure that the burner is protected against direct spraying with water.

  

Safety directions

The electrical installation shall be made according to valid regulations for

heavy current and in a professional way, so that the risk of leaking oil,



Care should be taken by the installer to ensure that no electrical cables

or fuel/gas pipes are trapped or damaged during installation or service/

maintenance.

Condensation in chimney A modern burner works with less air surplus and often with a smaller

         

also the risk of condensation in the chimney. The risk is greater if the





the chimney.

Measures to raise the temperature:

Insulate the chimney thermally in cold loft area.

Fit an insert tube in the chimney.

Install Dragex or equivalent (to dry and ventilate the chimney during

standstill).

Setting the burner 



or condensation in the chimney.

 

   

1.2 Safety directions

1.3 Condensation in chimney

1.4 Setting the burner



  



 

Burner capacity

Recommended nozzle

S could be an option.

Table of nozzles

Length of Projecting from

   

size B

133 108

183 158

171 535 15 06-02

02. TECHNICAL DATA

Type designation B1

Model FUV

Dimensions

Boiler overpressure mbar ø89

83156

230 293

147

10,5

ø89,5

130-150

-0,3

0,0

0,3

0,6

0,9

1,2

10,0 15,0 20,0 25,0 30,0 35,0 40,0

Burner output kW

1,20-3,06 kg/h

14,2-36,3 kW

8 bar 9 bar 10 bar 11 bar 12 bar

Gph kg/h kW kg/h kW kg/h kW kg/h kW kg/h kW

0,40 1,15 13,6 1,22 14,4 1,28 15,2 1,35 16,0 1,41 16,7

0,45 1,35 16,0 1,43 17,0 1,51 17,9 1,58 18,8 1,65 19,6

0,50 1,57 18,6 1,67 19,8 1,76 20,8 1,84 21,8 1,93 22,8

0,55 1,79 21,2 1,90 22,5 2,00 23,8 2,10 24,9 2,20 26,0

0,60 2,04 24,1 2,16 25,6 2,28 27,0 2,39 28,3 2,49 29,5

0,65 2,32 27,5 2,46 29,1 2,59 30,7 2,72 32,2 2,84 33,6

0,75 2,58 30,5 2,73 32,4 2,88 34,1 3,02 35,8 3,16 37,4

0,85 2,90 34,4 3,08 36,5 3,24 38,4 3,40 40,3 3,55 42,1

1,00 3,26 38,6 3,46 41,0 3,65 43,2 3,82 45,3 3,99 47,3

With preheater

2. TECHNICAL DATA

2.1 Type designation B

2.2 Dimensions

2.3 Burner capacity

2.4 Recommended nozzle

6171 635 04 05-01

03. INSTALLATION

Acceptance inspection

Ensure that everything is delivered and that there is no transport damage.

If there is anything wrong with the delivery, please report it to the supplier.

Any transport damage should be reported to the forwarding company.

Preparations for installation

Ensure that the size and capacity range of the burner are suitable for the

boiler. Power data on the data plate refer to the minimum and maximum

power of the burner.

Distribution of oil

To ensure satisfactory operation it is essential that the oil distribution

system is correct. Observe the following:

- See Pump instructions for choice of tube diameter, tube length and

height difference.

  

- Fix the tubes so that the oil hoses are not subjected to tensile stress

or sharp bending when swinging out the burner or removing it for

service.

  



Electrical connections

The main power switch must be turned off before beginning the electrical

installation. If the boiler has a 7-pole contact device type Eurostecker it will



device. The operating thermostat and maximum thermostat, and also





are to be strapped.

If another electrical connection is used than the one recommended by

Bentone, there might be a risk of material damage or personal injury.

Choice of nozzle

See under Technical Data: Recommended nozzle and table of nozzles.

Setting of the shrouded disc and air ﬂ ow

The burner is pre-set on delivery in relation to the nozzle provided. If the

size of the nozzle is changed the burner can be initially set according

to “Basic settings”. Note that it is only a question of a basic setting that

should be trimmed when the burner is started. This should include a



Warning

3. INSTALLATION

3.1 Acceptance inspection

3.2 Preparations for installation

3.3 Distribution of oil

3.4 Electrical connections

3.5 

  



Setting of the shrouded disc and air ﬂ ow



171 725 01 06-01

04. BASIC SETTINGS

Pump pressure, bar

Air adjustment

Adjustment of the nozzle

assembly

Pressure in front of the shrouded disc

Fan pressure

Air, scale

Fan pressure, mbar

Burner capacity, kW

15 20 25 30 35 40 45

0,45gph 0,50gph 0,55gph 0,60gph 0,65gph 0,75gph

0,85gph

Pump pressure, bar

Burner capacity, kW

Nozzle assembly, scale

15 20 25 30 35 40 45

Suction plate=4

Suction plate=1

15 20 25 30 35 40 45

Suction plate=1 Suction plate=4

2,2

2,4

2,6

2,8

3,2

3,4

3,6

15 20 25 30 35 40 45

4. BASIC SETTINGS

4.1 Pump pressure, bar

4.2 Adjustment of the nozzle

assembly

4.3 Air adjustment

4.4 Pressure in front of the shrouded disc

8171 755 16 06-01

05. MAINTENANCE

Suspension of burner

During service the burner can be hung up on the screw in the burner



are then easily accessible.

Removing the blast tube

1. Loosen the two fastening screws one turn.

2. Turn to the right and withdraw the blast tube.

Shrouded disc

The preheater plug and the electrodes shall be placed on either side of

the oil tube. The hole in the shrouded disc shall be placed upwards to

increase the light towards the photoresistor.

Rubber cable

 

necessary air leakage.

1(2)









5. MAINTENANCE

5.1 Suspension of burner

5.2 Removing the blast tube

5.3 Shrouded disc

5.4 Rubber cable

171 755 16 06-01

2(2)

05. MAINTENANCE

Setting the ignition electrodes

Proper setting of the electrodes is essential to ensure satisfactory opera-

will also cause radio disturbance. There is also a risk that carbonisation

will occur. Since the electrode pack is of the factory-set twin electrode

type it will be necessary to bend the wires to make any adjustment.

1,8 ± 02

7,5 ± 0,5

+0,2 ± 0,3



ø63



ø67



5.5 Setting the ignition electrodes

10 171 755 02 06-01

05. MAINTENANCE

Suction plate

In the case of higher power, as well as with boilers featuring overpressure

in the combustion chamber, it is possible to achieve higher fan pressure

by altering the position of the suction plate, see illustration. The plate is

located beneath the outer half of the fan housing, see illustration, Clea-

ning the fan wheel.

Position 1 is normally used for nozzles up to 0.60 gph and position 4 for

larger nozzles. Position 2 and 3 are intermediate positions. Position 5

and higher does not give more pressure and they are not used.

Check that the plate is placed in the correct position. Otherwise the air-

cannot be adjusted to the correct value.

Cleaning the fan wheel

Unscrew the four fastening screws. Remove the half of the fan housing.

Check the position of the suction plate (position 1 up to and including

0.60 gph nozzle). Remove the suction plate. Inspect and clean the fan if



forward.

Trimming

 

assembly and air according to the recommendations in section Basic set-

tings. For the individual boiler installation, adjustments can then always

be made to optimise economy, operational reliability and environmental

effects.

 

gas analysis and a soot meter.

The principle of the adjustment is:

- reduce the air, either with the air regulation or the nozzle assembly,



- increase the air to give a safety margin of 0,5-1% CO2before soot is

created. To throttle more with the shrouded disc (smaller reading on



better combustion, but if one goes too far there will be starting problems.

Throttling less with the shrouded disc gives a longer and more yellowish



The pressure in front of the shrouded disc can be utilised as an aid in

the adjusment. Recommended pressure, see under Basic settings. Re-



the adjustments.

Automatic air damper

The automatic air damper is provided with a small spring at the right shaft

journal. Check that the air damper moves easily.

 

Pump ﬁ lter

 

5.6 Suction plate

5.7 Cleaning the fan wheel

5.8 Trimming

5.9 Automatic air damper

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