ENERGY KING 2000C Manuel utilisateur

Rev 08/13/12

ENERGY KING

325 S PARK STREET

REEDSBURG,WI 53959

800-944-2516

info@energyking.com

Rev 08/13/12

Congratulations on your purchase of an ENERGY KING solid fuel appliance. Your stove or

insert is designed for a lifetime of durable, reliable performance and easy operation.

This manual describes the installation and operation of the ENERGY KING Bay 2000C and

Bay 2012C freestanding stove and fireplace insert models. These heaters are tested to EPA

Certification for emissions.

Table of Contents

SAFETY NOTES –IMPORTANT.................................................................................................................... 1

COMPONENTS................................................................................................................................................... 2

INSTALLATION MATERIALS NEEDED FOR YOUR SAFETY ............................................................... 3

FLOOR PROTECTOR....................................................................................................................................... 3

FIREPLACE INSERT INSTALLATION......................................................................................................... 3

SPECIFICATIONS –MODEL BAY 2000C &BAY 2012C.................................................................................... 3

CLEARANCES TO COMBUSTIBLES ..................................................................................................................... 4

VENTING SYSTEM.............................................................................................................................................. 5

CONNECTION TO A MASONRY FIREPLACE........................................................................................................ 6

BEFORE INSTALLATION...................................................................................................................................... 6

MOUNT TRIM PANELS........................................................................................................................................ 7

BRASS TRIM....................................................................................................................................................... 7

DIRECT CONNECT ............................................................................................................................................. 7

Please read this entire manual before you install and use your

new room heater. If this room heater is not properly installed, a

house fire may result. To reduce the risk of fire, follow the

installation instructions. Failure to follow instructions may

result in property damage, bodily injury, or even death.

Contact local building or fire officials about restrictions and

installation inspection requirements in your area. You will also

need to determine if you are required to obtain a permit from

the local governing authority.

Please keep this manual in a safe place for future reference.

Rev 08/13/12

FREESTANDING STOVE INSTALLATION ..................................................................................................8

SPECIFICATIONS –MODEL BAY 2000C &BAY 2012C.....................................................................................8

BASE ASSEMBLY ................................................................................................................................................9

FLUE ADAPTOR ..................................................................................................................................................9

CLEARANCES TO COMBUSTIBLES....................................................................................................................10

FLOOR PROTECTOR.........................................................................................................................................10

VENTING SYSTEM.............................................................................................................................................11

CHIMNEY CONNECTOR.....................................................................................................................................11

FIRESTOPPING..................................................................................................................................................13

THIMBLE............................................................................................................................................................14

BRICK CHIMNEY THIMBLE ASSEMBLY..............................................................................................................15

WARNINGS........................................................................................................................................................18

DO NOT BURN..................................................................................................................................................18

BACKPUFFING...................................................................................................................................................18

OVERFIRE.........................................................................................................................................................18

OPERATING YOUR ENERGY KING............................................................................................................19

WHAT IS A CATALYTIC WOODSTOVE?.............................................................................................................19

USING YOUR CATALYTIC WOODSTOVE...........................................................................................................19

TROUBLESHOOTING YOUR CATALYTIC COMBUSTOR......................................................................................20

REPLACING YOUR CATALYTIC COMBUSTOR ...................................................................................................21

BURNING YOUR ENERGY KING STOVE ..................................................................................................22

OPERATING THE CIRCULATING BLOWER............................................................................................23

WOOD.................................................................................................................................................................24

MAINTAINING YOUR ENERGY KING.......................................................................................................24

DISPOSAL OF ASHES........................................................................................................................................24

CREOSOTE –FORMATION AND NEED FOR REMOVAL......................................................................................25

CARE OF GLASS...............................................................................................................................................25

CARE OF BRASS DOORS..................................................................................................................................25

CARE OF BLOWER............................................................................................................................................25

GASKET REPLACEMENT...................................................................................................................................26

TROUBLESHOOTING GUIDE.......................................................................................................................27

UNIT DOES NOT BURN PROPERLY ....................................................................................................................27

UNIT DOES NOT GIVE OFF ENOUGH HEAT.........................................................................................................27

UNIT IS MAKING NOISE/DISTRIBUTION BLOWER IS VIBRATING..........................................................................28

BLOWER IS NOT WORKING................................................................................................................................28

USE AND MAINTENANCE OF A CATALYST ........................................................................................................29

FREQUENTLY ASKED QUESTIONS.....................................................................................................................30

Rev 08/13/12

SAFETY NOTES –IMPORTANT

1. This heating appliance must be installed in accordance with local, state, and national codes and

regulations. Contact your local building or fire officials about installation restrictions and

inspection requirements in your area.

2. DO NOT INSTALL THIS STOVE IN A MOBILE OR MANUFACTURED HOME. This heating

appliance has not been tested to meet the strict requirements necessary for installation into a

mobile or manufactured home.

3. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

Check your chimney system carefully before installation. If in doubt about its condition, contact a

professional.

4. All fuel burning appliances require proper combustion air to operate and to avoid negative air

pressure in your home. Negative air pressure will cause safety and operation problems.

5. DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.

6. Comply with all minimum clearances to combustibles as they appear in this manual.

7. Build the fire directly on the firebrick. Do not elevate the fire by using rates or andirons.

8. Start your fire with paper and kindling. Adding of fuel should be moderate as the fire progresses.

Do not burn large quantities of paper or foreign materials that create an extremely hot, quick fire.

9. DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. Keep all such liquids away from

your stove or insert.

10. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS. This can be dangerous and will damage

the catalytic combustor.

11. Never burn wet or green wood. Store all wood in a dry location, away from the elements.

12. If processed, solid fuel fire logs are used, do not poke or stir logs while they are burning. Use

only fire logs that have been evaluated for the application in the fireplace and refer to fire log

warnings and caution markings on packaging prior to use.

13. HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.

CONTACT MAY CAUSE SKIN BURNS.

14. Watch your unit closely during operation. If any part starts to glow red or white, it is in an overfire

condition. Close the air controls completely until the glowing has stopped.

15. The fuel loading door and ash pan must remain closed during operation. When reloading your

stove, always open the air controls and the bypass, and wait a short period of time before

opening the doors.

16. Do not let an accumulation of either soot or creosote build up in your chimney or inside the

firebox.

17. Dispose of cool ashes with care. They should be stored in a non-combustible, metal container.

Please read and follow all the instructions on page 24 of this manual for proper storage and

disposal of ashes.

18. You will need to cure the painted surfaces of your ENERGY KING heating appliance. For the first

few fires, adjust the air control to a medium fire after ignition. This will allow the paint to cure in an

even manner. (There may be small amounts of paint fumes on initial fires.)

Rev 08/13/12

19. For further information on using your woodstove, obtain a copy of the National Fire Protection

Association’s, “Using Coal and Woodstoves Safely,” NFPA No. NS-10-1978. The address of the

NFPA is 1 Batterymarch Park, P. O. Box 9101, Quincy, MA 02269-9101.

Rev 08/13/12

Components

Familiarize yourself with the components of your stove before installation and operation. This owner’s

manual has been designed to assist you in installing, operating and maintaining your ENERGY KING

stove efficiently and safely. Keep it in a safe place for future reference.

1. Manual Draft Control. Controls burn rate by regulating air entering the stove. It is located

beneath the loading door. Turn the control all the way to the right for maximum air intake, burn

rate and heat output, and all the way to the left for minimum air intake and heat output, with a low

burn rate.

2. Catalytic Combustors. The wood heaters contain catalytic combustors, which need periodic

inspection and replacement for proper operation. It is against the law to operate these stoves in a

manner inconsistent with operating instructions in this manual or if the catalytic element is

deactivated or removed. The catalytic combustors in these stoves are designed to burn the

smoke, carbon monoxide and particulate, which are not burned by the fire. Once the fire has

been established you can engage the catalytic combustors by shutting the bypass. (Minimum

catalytic light off will not occur until the stove reaches 500 degrees F.) (See the instructions on

page 21 for replacement of the catalytic combustors.)

3. Bypass. The bypass control is located above the loading door. The bypass control should be

pulled out all the way to allow smoke to bypass the catalytic combustor when first starting a fire

and until the unit reaches the 500-degree temperature necessary for light off. The catalytic

bypass should also be pulled out all the way when loading the stove with fuel.

4. Ash Pan. Designed for easy clean up of ash accumulation. Do not operate the stove with the

ash pan open, always keep it closed.

5. Blower. The blower is designed to provide additional heating value and forced air convection.

Three speeds allow easy adjustment.

Rev 08/13/12

Installation Materials Needed for Your Safety

(Freestanding Stoves)

Chimney Connector. Also known as flue pipe or stovepipe, the chimney connector joins the stove to

the chimney. It should be 6 inch diameter, minimum 24 MSG black or 25 MSG blued steel.

Thimble. A manufactured or site-constructed device installed in combustible walls and ceilings

through which the chimney connector passes to the chimney. It is intended to keep walls from

igniting.

Chimney. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER

APPLIANCE. This room heater must be connected to (1) a listed Type HT (2100ºF) chimney per UL

103 or ULC S629, or (2) a code-approved masonry chimney with a flue liner. The chimney size

should not be less than or more than three times greater than the cross-sectional area of the flue

collar. Components required by manufacturers for installation such as the chimney support base,

firestop (as appropriate), attic insulation shield, insulated tee, etc., are necessary to assure a safe

chimney installation. Use only components manufactured for the chimney.

Floor Protector

Stove. Use a UL1618 listed floor protector or any non-combustible material. Refer to page 11 of this

manual for requirements.

Insert. Use a listed floor protector or material having a thermo conductivity of K-O.84 BTU –inches

per foot square –hour –Fahrenheit degrees; or equivalent to 3/8” non-asbestos millboard.

Fireplace Insert Installation

Specifications –Model Bay 2000C & Bay 2012C

Height 23 ¾”

Width 33”

Depth 24”

Weight 460 lbs.

Maximum Log Size 21”

Minimum Fireplace Dimensions

Height 23 ¾”

Width 32”

Depth 16”

Surround Dimensions

Height 32” Width 45”

Heating Capacity

Low Burn Rate 11,400 BTU/Hr.

High Burn Rate 34,600 BTU/Hr.

Weighted Average Particulate Emissions 2.5 grams per hour

Overall Efficiency 78.5%

Efficiency calculated per CSA B415 Standard

(Unit was tested with blower, three-speed switch)

Rev 08/13/12

Clearances to Combustibles

Model Bay 2000C & Bay 2012C Fireplace Insert

A To Mantle 18”

B To Side Trim 9”

C To Top Trim 14”

D To Sidewall 16”

E Hearth Pad Extension to front 16”

F Hearth Pad Extension to Side 8”

Refer to NFPA 211 for clearance reduction methods.

Rev 08/13/12

Venting System

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

Proper draft must be provided for your ENERGY KING unit. Draft is the force that moves air from the

stove up through the chimney. The amount of draft in your chimney depends on the length of the

chimney, local geography, nearby obstructions, and other factors. Too little draft may cause

backpuffing into the room and plugging of the chimney or catalyst.

The ENERGY KING fireplace insert models Bay 2000C and Bay 2012C are intended only for installation into

a masonry fireplace constructed in accordance with the requirements of the Standard for Chimneys, Fireplaces,

Vents and Solid Fuel Burning Appliances, NFPA No. 211, or applicable local code requirements. Please consult

local building and fire officials about fire restrictions and installation requirements. FOR USE WITH SOLID

FUEL ONLY.

Rev 08/13/12

Connection to a Masonry Fireplace

There are several kits available to connect the stove to a masonry fireplace. Look for a listed kit. The

kit is an adapter that is installed at the location of the fireplace damper. The existing damper may

have to be removed to allow installation of the kit. The key points of this type of stove connection are,

first, the connector pipe must extend up the chimney above where the fire clay liner starts. Secondly,

the areas of the kit installation and connector penetration should fit tightly and be sealed with high

temperature furnace cement unless the kit’s instructions state otherwise.

The tight fitting installation aids the proper draw of the chimney.

DO NOT REMOVE BRICKS OR MORTAR FROM MASONRY FIREPLACE. INSTALL AND USE

ONLY IN MASONRY FIREPLACE. USE A LISTED FLOOR PROTECTOR OR ANY NON-

COMBUSTIBLE MATERIAL. FIREPLACE INSERT FLOOR PROTECTOR MUST EXTEND AT

LEAST 8 INCHES TO EACH SIDE OF UNIT AND 16 INCHES IN FRONT.

The ENERGY KING Bay 2000C and Bay 2012C will insert into

any masonry fireplace that is at least (A) 32” wide, (B) 24” high,

and (C) 16” deep.

Before Installation

1. Check to make sure your masonry fireplace and chimney are in safe condition. Check the

chimney for cracks, loose mortar, and other signs of deterioration and blockage. The insert

should not be installed until it is determined that the chimney is safe for use. Since an oversized

flue contributes to the accumulation of creosote, the size of the flue should be checked to

determine that it is not too large for the insert.

The fireplace must be constructed to meet UBC Chapter 37 standards.

2. Clean the fireplace thoroughly.

3. Remove damper plate or block into open position with a non-combustible material.

4. Flue and chimney should be cleaned before installation.

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