Endress+Hauser Micropilot FMR56 Caractéristiques techniques

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Brief Operating Instructions

Micropilot FMR56, FMR57

Level radar

These Instructions are Brief Operating Instructions; they do not

replace the Operating Instructions included in the scope of

supply.

For detailed information, refer to the Operating Instructions

and other documentation on the CD-ROM provided or visit

"www.endress.com/deviceviewer".

KA01102F/00/EN/02.13

71217592

Table of contents Micropilot FMR56, FMR57

2 Endress+Hauser

Table of contents

1 Important document information .......................................... 3

1.1 Document conventions ........................................................... 3

2 Basic safety instructions ................................................... 6

2.1 Requirements for the personnel .................................................... 6

2.2 Designated use ................................................................. 6

2.3 Workplace safety ............................................................... 7

2.4 Operational safety .............................................................. 7

2.5 Product safety ................................................................. 7

3 Product description ........................................................ 8

3.1 Product design ................................................................. 8

4 Incoming acceptance and product identification .......................... 11

4.1 Incoming acceptance ........................................................... 11

4.2 Product identification ........................................................... 13

5 Storage, Transport ....................................................... 14

5.1 Storage conditions ............................................................. 14

5.2 Transport product to the measuring point ............................................ 14

6 Installation ............................................................... 15

6.1 Installation conditions .......................................................... 15

6.2 Measuring conditions ........................................................... 22

6.3 Installation in vessel (free space) ................................................... 24

6.4 Vessels with heat insulation ...................................................... 35

6.5 Turning the transmitter housing ................................................... 35

6.6 Turning the display module ....................................................... 36

6.7 Post-installation check .......................................................... 36

7 Electrical connection ..................................................... 38

7.1 Connection conditions .......................................................... 38

7.2 Connecting the measuring device .................................................. 56

7.3 Post-connection check .......................................................... 59

8 Integration into a PROFIBUS network ..................................... 59

8.1 Overview of the device database files (GSD) ........................................... 59

8.2 Set device address .............................................................. 59

9 Commissioning ........................................................... 61

9.1 Display and operating module ..................................................... 61

9.2 Operating menu ............................................................... 63

9.3 Unlock the device .............................................................. 64

9.4 Setting the operating language .................................................... 64

9.5 Configuration of a level measurement ............................................... 65

9.6 User-specific applications ........................................................ 67

Micropilot FMR56, FMR57 Important document information

Endress+Hauser 3

1 Important document information

1.1 Document conventions

1.1.1 Safety symbols

Symbol Meaning

DANGER

A0011189-EN

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will

result in serious or fatal injury.

WARNING

A0011190-EN

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can

result in serious or fatal injury.

CAUTION

A0011191-EN

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can

result in minor or medium injury.

NOTICE

A0011192-EN

NOTICE!

This symbol contains information on procedures and other facts which do not result in

personal injury.

1.1.2 Electrical symbols

Symbol Meaning

A0011197

Direct current

A terminal to which DC voltage is applied or through which direct current flows.

A0011198

Alternating current

A terminal to which alternating voltage is applied or through which alternating current flows.

A0017381

Direct current and alternating current

• A terminal to which alternating voltage or DC voltage is applied.

• A terminal through which alternating current or direct current flows.

A0011200

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding

system.

A0011199

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

A0011201

Equipotential connection

A connection that has to be connected to the plant grounding system: This may be a potential

equalization line or a star grounding system depending on national or company codes of

practice.

Important document information Micropilot FMR56, FMR57

4 Endress+Hauser

1.1.3 Tool symbols

A0011219 A0011220 A0013442 A0011221 A0011222

Cross-head

screwdriver

Flat blade

screwdriver Torx screwdriver Allen key Hexagon wrench

1.1.4 Symbols for certain types of information

Symbol Meaning

A0011182

Allowed

Indicates procedures, processes or actions that are allowed.

A0011183

Preferred

Indicates procedures, processes or actions that are preferred.

A0011184

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011193

Tip

Indicates additional information.

A0011194

Reference to documentation

Refers to the corresponding device documentation.

A0011195

Reference to page

Refers to the corresponding page number.

A0011196

Reference to graphic

Refers to the corresponding graphic number and page number.

,…

Series of steps

Result of a sequence of actions

1.1.5 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

,…

Series of steps

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

Micropilot FMR56, FMR57 Important document information

Endress+Hauser 5

Symbol Meaning

A0011187

Hazardous area

Indicates a hazardous area.

A0011188

Safe area (non-hazardous area)

Indicates a non-hazardous location.

1.1.6 Symbols at the device

Symbol Meaning

Safety instructions

Observe the safety instructions contained in the associated Operating Instructions.

Temperature resistance of the connection cables

Specifies the minimum value of the temperature resistance of the connection cables.

Basic safety instructions Micropilot FMR56, FMR57

6 Endress+Hauser

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel must fulfill the following requirements for its tasks:

‣Trained, qualified specialists must have a relevant qualification for this specific

function and task

‣Are authorized by the plant owner/operator

‣Are familiar with federal/national regulations

‣Before beginning work, the specialist staff must have read and understood the

instructions in the Operating Instructions and supplementary documentation as well

as in the certificates (depending on the application)

‣Following instructions and basic conditions

2.2 Designated use

Application and measured materials

The measuring device described in these Operating Instructions is intended for the

continuous, contactless level measurement of mainly bulk solids. The device can also be

freely mounted outside closed metal vessels because of its operating frequency of about

26 GHz, a maximum radiated pulsed power of 23.3 mW and an average power output

of 0.076 mW. Operation is completely harmless to humans and animals.

Observing the limit values specified in the "Technical data" and listed in the Operating

Instructions and supplementary documentation, the measuring device may be used for

the following measurements only:

‣Measured process variables: level, distance, signal strength

‣Calculated process variables: Volume or mass in arbitrarily shaped vessels; flow

through measuring weirs or flumes (calculated from the level by the linearization

functionality)

To ensure that the measuring device remains in proper condition for the operation

time:

‣Use the measuring device only for measured materials against which the process-

wetted materials are adequately resistant.

‣Observe the limit values in "Technical data".

Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use.

Verification for borderline cases:

‣For special measured materials and cleaning agents, Endress+Hauser is glad to

provide assistance in verifying the corrosion resistance of wetted materials, but does

not accept any warranty or liability.

Residual risk

The electronics housing and its built-in components such as display module, main

electronics module and I/O electronics module may heat to 80 °C (176 °F) during

operation through heat transfer from the process as well as power dissipation within

Micropilot FMR56, FMR57 Basic safety instructions

Endress+Hauser 7

the electronics. During operation the sensor may assume a temperature near the

temperature of the measured material.

Danger of burns due to heated surfaces!

‣For high process temperatures: Install protection against contact in order to prevent

burns.

2.3 Workplace safety

For work on and with the device:

‣Wear the required personal protective equipment according to federal/national

regulations.

2.4 Operational safety

Risk of injury.

‣Operate the device in proper technical condition and fail-safe condition only.

‣The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to

unforeseeable dangers.

‣If, despite this, modifications are required, consult with the manufacturer.

Repair

To ensure continued operational safety and reliability,

‣Carry out repairs on the device only if they are expressly permitted.

‣Observe federal/national regulations pertaining to repair of an electrical device.

‣Use original spare parts and accessories from the manufacturer only.

Hazardous area

To eliminate a danger for persons or for the facility when the device is used in the

hazardous area (e.g. explosion protection, pressure vessel safety):

‣Based on the nameplate, check whether the ordered device is permitted for the

intended use in the hazardous area.

‣Observe the specifications in the separate supplementary documentation that is an

integral part of these Instructions.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to

meet state-of-the-art safety requirements, has been tested, and left the factory in a

condition in which they are safe to operate.

It meets general safety standards and legal requirements. It also complies with the EC

directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser

confirms this by affixing the CE mark to the device.

Product description Micropilot FMR56, FMR57

8 Endress+Hauser

3 Product description

3.1 Product design

3.1.1 Micropilot FMR56

1 4

A0016791

 1 Design of the Micropilot FMR56 (26 GHz)

1 Electronics housing

2 Horn 80mm/100 mm (3in/4in), PP cladded

3 Flange

4 Mounting bracket

Micropilot FMR56, FMR57 Product description

Endress+Hauser 9

3.1.2 Micropilot FMR57

2 4

5 7

1 1

A0016807

 2 Design of the Micropilot FMR57 (26 GHz)

1 Electronics housing

2 Process connection (Thread)

3 Horn antenna

4 Flange

5 Antenna extension

6 Alignment device

7 Parabolic antenna

Product description Micropilot FMR56, FMR57

10 Endress+Hauser

3.1.3 Electronics housing

Esc

–+E

123

A0012422

 3 Design of the electronics housing

1 Electronics compartment cover

2 Display module

3 Main electronics module

4 Cable glands (1 or 2, depending on instrument version)

5 Nameplate

6 I/O electronics module

7 Terminals (pluggable spring terminals)

8 Connection compartment cover

9 Grounding terminal

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