Endo EDB-50 Manuel utilisateur

For safe and correct operation of the product, please be sure to read this manual and fully

understand its content before use.

After reading, keep the manual safe so that you can find and use it readily.

In case of resale or transfer, make sure to transfer the manual to the new owner.

Users Manual

Magical Balancer

EDB-50

／

EDB-85

／

EDB-130

HMU- 2d

Issued in September 2 21

Magical Balancer Introduction

Introduction

Thank you very much for purchasing the Magical Balancer main equipment (also referred to

as the product). To resolve any trouble and obtain the best performance from the product, please be

sure to read this Instruction Manual (hereafter referred to as the manual) and fully understand its content.

Notation in this manual

Hazard le els

This product is designed with ultimate priority on the safety of operators. However, due to the

nature of the system, there are risks that cannot be removed.

In this manual, the level of significance and risk is defined and indicated in four stages, “DANGER”,

“WARNING”, and “CAUTION”. Thoroughly read and fully understand the indicated items before

operating the product and performing maintenance procedures. The indications for “DANGER”,

“WARNING”, and “CAUTION” are described below in order of risk significance (DANGER >

WARNING > CAUTION).

DANGER Indicates a situation that, if mishandled, causes a danger of serious

injury or death.

WARNING Indicates a situation that, if mishandled, may cause serious injury or

death.

CAUTION Indicates a situation that, if mishandled, may cause injury or property

damage.

NOTICE

Indicates a situation that, if mishandled, may cause property damage.

The extent of the problem described above (disability, injury, and property damage) is defined as follows.

Serious disability: Loss of eyesight, wound, burn (high-temperature or low-temperature), electric

shock, bone fracture, poisoning, and other injuries that leave aftereffects and

that require hospitalization or long-term outpatient treatment.

Moderate injury: Burn, electric shock, bone fracture, and other injuries that do not require

hospitalization or long-term outpatient treatment.

Minor injury: Scratch, bruise, laceration, and other injuries that have a minor impact on health.

Property damage: Extended damage to buildings, household articles, and injury to domestic

animals or pets.

Symbols

This Instruction Manual uses the following symbols that simply describe warning information in

addition to the indications above, “WARNING” and “CAUTION”.

Indicates a PROHIBITED action that must not be performed.

Indicates potential property damage or a danger that may inflict bodily injury.

Indicates a REQUIRED action that must be performed.

Indicates a NOTES when operating and maintaining the equipment.

Indicates that it is necessary to thoroughly read this manual and the relevant

documents.

Magical Balancer Introduction

Scope of warranty and liabilities for the equipment

Warranty and liabilities for the equipment

1. We will repair or replace the product free of charge if a failure due to manufacturing defects

occurs under proper usage during the warranty period. In this case, present your warranty and

request repair from your dealer.

2. The warranty will be void in the following cases:

1) Change in ownership.

2) Repair adjustment, or modification performed by a party other than the manufacturer,

agents, or dealers.

3. The warranty period is one (1) year from the date of purchase.

4. Repairs applicable to any of the following shall be charged even during the warranty period:

1) Failure/damage caused by incorrect use.

2) Failure/damage caused by use of non-genuine parts.

3) Failure/damage caused by fire, earthquake, natural disaster, or other unexpected incident.

4) Incident caused by fall, shock, negligence, or by inadequate storage.

5) Failure/damage caused by use of parts or other equipment that are not included in this

product.

6) Replacement of consumables.

7) Usage in violation of dangers or cautions stipulated in this manual.

8) Failure/damage caused by any reason that is not attributable to the manufacturer.

5. Warranty exclusions such as opportunity loss.

Excluded from the warranty period are opportunity loss, damage to anything other than our

product(s), or other duties placed on you/your customers as a result of the failure of our

product(s).

The copyright for this Instruction Manual (included with the product) belongs to Endo Kogyo

Co.,Ltd.

The Instruction Manual is provided for the limited purpose of supporting the safe and proper use of

the product. It cannot be used for other purposes.

The customer may not use or make copies of this manual, in whole or in part, outside of this

purpose without receiving prior consent from Endo Kogyo Co., Ltd.

The customer is also prohibited from translating or modifying the content of the manual,

in whole or in part.

The content described in the manual is subject to change without advance notice.

Magical Balancer Introduction

Definition of intended users for this manual

This manual has been prepared to help all intended users involved with this product. From the

point of view of safety, we have defined intended users according to their ability and experience

and provided detailed descriptions for each group.

This manual defines four user levels.

Operator

The operator is a user who engages in general operations. Maintenance and other operations that

require special skills are excluded from the general operations.

The operator is therefore not permitted to disassemble, install, or assemble the product.

The operator should read the manual thoroughly and carry out their work with complete

understanding of the operating procedures.

Maintenance operator

In addition to the work of the operator described above, the maintenance operator is permitted to

perform installation, simple troubleshooting, and periodic inspections.

The maintenance operator is required to have develop sufficient knowledge and operating skill for

this product. The maintenance operator should read the manual thoroughly and carry out their

work with a complete understanding of the equipment’s characteristics and all required work.

Management super isor

Duties of the management supervisor include turning ON/OFF the power when the work is

completed and performing safety checks using an electroscope as necessary.

The management supervisor is required to have sufficient knowledge of the product and advanced

operating skill for this product.

The management supervisor should manage not only the product itself but on-site operations that

handle the product, comprehensively.

Ser ice engineer

A worker with special knowledge and skills for installing the product, investigating the causes of a

failure or damage, and performing repairs and overhauls.

Service engineering is normally performed by our service technicians

Emergency contact in case of malfunctions

If any malfunction occurs with the product, refer to the contact information indicated on the back

cover of this manual and contact Endo Kogyo or an authorized dealer.

Our service representative will assist you.

Magical Balancer CONTENTS

CONTENTS

Introduction ............................................................................................. 1

Notation in this manual ........................................................................................... 1

Hazard levels ...........................................................................................................................1

Symbols ...................................................................................................................................1

Scope of warranty and liabilities for the equipment ............................................ 2

Warranty and liabilities for the equipment ...............................................................................2

Copyright and liabilities ............................................................................................................2

Definition of intended users for this manual ........................................................ 3

Emergency contact in case of malfunctions ........................................................ 3

1. Warning sign and Precautions for Handling ..................................... 7

1-1 Labels and name plates ............................................................................. 7

1-1-1 Types of warning labels and nameplates ...................................................................7

1-1-2 Locations of warning labels and nameplates .............................................................9

1-2 Precautions for handling ......................................................................... 10

1-2-1 General handling ......................................................................................................1

1-2-2 Installation ................................................................................................................ 11

1-2-3 Air supply pressure and voltage ............................................................................... 11

1-2-4 Pewcautions for use .................................................................................................12

1-2-5 Periodic inspections .................................................................................................14

2. Unpacking and Installation ............................................................... 15

2-1 Packaging arrangement and transportation .......................................... 15

2-2 Checks after unpacking ........................................................................... 15

2-2-1 Set of product ...........................................................................................................15

2-2-2 Record of product .....................................................................................................16

2-2-3 Prerecording for inspection .........................................................................................16

2-3 Disposal of packing materials ................................................................. 16

3. Product Description .......................................................................... 17

3-1 Summary of Magical Balancer ................................................................ 17

3-1-1 Functions of Magical Balancer .................................................................................17

3-2 Components .............................................................................................. 18

3-2-1 Appearance of the mainequipment of the Magical Balancer ...................................18

3-2-2 Names and functions of the control panel section of the grip box and the bottom of the

control box of the main equipment ........................................................................................19

3-3 Product specifications ............................................................................. 20

3-4 Operating en ironment ............................................................................ 20

3-5 Disposal of the product ........................................................................... 20

4. Installation of Magical Balancer ....................................................... 21

4-1 Preparation and required checks before installation ............................ 21

Magical Balancer CONTENTS

4-1-1 Tools for installation ..................................................................................................21

4-1-2 Check of installation location ....................................................................................21

4-2 Installation procedures ............................................................................ 22

4-2-1 Installation ................................................................................................................22

4-3 Attachment of the upper hook(standard accessories) .......................... 23

4-4 Attachment of trolley (special accessories) ........................................... 24

4-5 Piping of the air hose ............................................................................... 25

4-6 Connection of the power cable ............................................................... 26

4-7 Post-installation checks .......................................................................... 26

4-7-1 Checking the winding up operation ..........................................................................26

4-7-2 Checking the working range .....................................................................................26

4-7-3 Other checks ............................................................................................................26

5. Usage of Magical Balancer ............................................................... 27

5-1 Iinspections before starting the operation ............................................. 27

5-1-1 Checking before starting up .....................................................................................27

5-1-2 Checking the operation with an empty load .............................................................27

5-1-3 Checking the operation with a load ..........................................................................27

5-2 Starting up the Magical Balancer ............................................................ 28

5-3 Controlling the Magical Balancer ............................................................ 28

5-3-1 Control mode ............................................................................................................28

5-3-2 How to suspend a load .............................................................................................29

5-3-3 Balancing mode ........................................................................................................29

5-3-4 How to lift down the load ..........................................................................................29

5-3-5 Function button .........................................................................................................29

5-4 Operations after completing the work .................................................... 30

5-5 Storing the magical balancer................................................................... 30

5-6 Mode menu ............................................................................................... 31

5-6-1 Switching the mode menu ........................................................................................31

5-7 Function button settings ......................................................................... 32

5-8 Setting No-Load Weight using select switch (Option) .......................... 33

6. Periodic Inspections and Maintenance ........................................... 34

 Monthly inspection ...................................................................................................35

 Operating limit of the parts .......................................................................................35

6-1 Lubrication ................................................................................................ 35

6-1-1 Lubrication for the main equipment of the Magical Balancer...................................35

6-2 Inspection methods ............................................................................... 36

6-2-1 Inspection of the hooka and their operating limit .....................................................36

 Inspection of the opening, inspection for cracking and wear, and the operation limit36

 Dimensions of the opening and the limit on the wear amount ................................36

6-2-2 Inspection of the wire rope and its operating limit ....................................................37

 Limits on the wire breakage and the wear amount .................................................37

 Inspection of the diameter of the wire rope .............................................................37

Magical Balancer CONTENTS

 Wire rope end .........................................................................................................38

6-2-3 Inspection main equipment ......................................................................................38

6-2-4 Inspection of the control module ..............................................................................38

6-2-5 Other inspections .....................................................................................................38

 Labels and tags ........................................................................................................38

 Trolley ......................................................................................................................38

 Support members ....................................................................................................38

 Power cable .............................................................................................................38

6-2-6 Comprehensive operation inspection .......................................................................39

 Operation with a load ...............................................................................................39

7. Troubleshooting ................................................................................ 40

7-1 Main failures and countermeasures ....................................................... 40

7-2 Error Mode ................................................................................................ 41

7-2-1 Operation method of the Error Mode .......................................................................41

7-2-2 Error in the control box and the countermeasures...................................................42

7-2-3 Error in the grip box and the countermeasures .......................................................43

8. Dimensional Drawing ........................................................................ 44

 EDB-5 .....................................................................................................................44

 EDB-85.....................................................................................................................45

 EDB-13 ..................................................................................................................46

Magical Balancer 1 Warning sign and Precautions for Handling

1. Warning sign and Precautions for Handling

1-1 Labels and name plates

Warning labels are attached to the locations with potential dangers related to the operation and

maintenance.

The warning labels are displayed in an appropriate size and color that can easily attract operators’

attention and indicate warning information and symbols of hazard classification.

In addition to the warning labels, handling labels that provide the information necessary for

handling and nameplates that provide the product information are attached to the product.

CAUTION

 The operators must check the positions of all danger warning labels attached to

the product, and thoroughly read and fully understand the information on the

labels before performing any procedure.

 If the warning labels or the nameplates are peeling off or deteriorated and

become illegible, contact us to replace them.

1-1-1 Types of warning labels and nameplates

The following labels are attached to this product.

No.

Label appearance Details

Ⓐ

d .

p la te o r

Ne ve r u se f

lo wer in g pe

p le

ift ing o r

Ne ve r o per a te o ve

Ne ve r li ft a lo ad

Ne ve r o per a te w it h k ink

de fo rme d, o r b rok e n w ir

ro pe .

Ne ve r

o r a b n

dam age d

vib rat io n o ccu rs .

ju s t un de r the A ir Ba lan

be fo re o pe ra tion .

ce r

Ne ve r remo ve a lo a

h andl ing equ ipm en t

the w ire ro pe i s s lac ke

tha n m ax imum c ap ac ity .

hec k the lo ad is

a pp lie d to the hoo k

ect ly

Ne ve r le ave dur in g

rat

m anua l be fo re

This label is a warning label attached to the

main equipment of the Magical Balancer.

Cautions for handling the product are

indicated.

Ⓑ

This is a nameplate attached to the main

equipment of the Magical Balancer. The model

name, serial number, and specifications of the

product are indicated.

Magical Balancer 1 Warning sign and Precautions for Handling

No.

Label appearance Details

Ⓒ

This is a nameplate attached to the control box

of the main equipment of the Magical Balancer.

The model name and serial number of the

stand-alone control module are indicated.

Ⓓ

This label is a warning label attached to the

control box of the main equipment of the

Magical Balancer.

This is a warning label against electric shock.

Ⓔ

This tag is attached to the curled cord.

Cautions for handling the product are

indicated.

Ⓕ

Ｓｔａｔｕｓｌａｍｐ

状態ランプ

This label is attached to the control box of the

main equipment of the Magical Balancer.

This label shows the operating conditions.

Ⓖ

ｒｅｌｅａｓｅｂｕｔｔｏｎ

Ｅｍｅｒｇｅｎｃｙ

非常下降ボタン

This label is attached to the control box of the

main equipment of the Magical Balancer.

This label shows the emergency release

button.

Ⓗ

This label is the error code table attached to

the control box of the main equipment of the

Magical Balancer.

This label shows the error code numbers and

the error names.

Magical Balancer 1 Warning sign and Precautions for Handling

1-1-2 Locations of warning labels and nameplates

The labels and nameplates are attached to the following locations of the product as shown below.

ⒺTag

ⒶWarning Label ⒷName Plate

ⒹWarning Label

ⒸName Plate

ⒼLabel ⒻLabel

ⒽError Code Table

Ce manuel convient aux modèles suivants

Table des matières

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